Lokacin da injiniyoyi suka bayyana a al'ada karfe simintin factory, Ba wai kawai yin odar sassa bane - suna tabbatar da daidaiton tsari a ƙarƙashin matsi na hydraulic mashaya 300, kwanciyar hankali mai girma bayan 500 ° C zafi magani, ko sa juriya a cikin abrasive slurry yanayi. Wannan ita ce gaskiyar da ke bayan kowane bututun ƙarfe na cobalt, gidan famfo na piston, ko abin nadi na cibiyar winch da muka kera kuma muka jefa cikin shekaru 12 da suka gabata a Qingdao.
Me yasa "Custom" ba Lakabi ba ne kawai - Ladabi ne na Tsari
Yawancin masu samar da kayayyaki suna kiran kansu "al'ada," amma gyare-gyare na gaskiya yana farawa kafin a zubar da samfurin farko. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., "al'ada" yana nufin tabbatar da kiran GD&T akan zane-ba wai kawai karɓe su ba-da kuma nuna yuwuwar tsangwama tsakanin radius fillet da samun damar kayan aikin bayan-machining * kafin* fara ƙirƙirar harsashi na saka hannun jari. Mun ga nau'ikan famfo na OEM daban-daban guda uku na Arewacin Amurka suna jinkirin yin samfur ta makonni 6-8 saboda ƙirar farko ɗinsu ta ɗauki daidaitattun kusurwoyin simintin yashi-kawai don gano cewa AMS 5387 cobalt alloy yana buƙatar ƙara ƙarfin taper don guje wa ƙananan ƙaƙƙarfan ƙaƙƙarfan matakan rufewa.
Our tsari embeds injiniya review cikin ambato: abu selection (T800 vs. ASTM A494 M30C), simintin Hanyar (zuba jari ga bakin ciki-banga nozzles, kore-yashi ga manyan famfo tushe), da kuma gama machining dabarun (5-axis contouring for ciki kwarara hanyoyi). Wannan ba ka'idar ba ce. Kwata na ƙarshe, mun daidaita ƙirar gating akan gidan silinda bakin karfe don kawar da porosity a tashar tashar jiragen ruwa ta bawul - an tabbatar ta hanyar X-ray na ainihi yayin gudanar da gwaji, ba bayan dubawa ta ƙarshe ba.
Inda Manyan Ayyuka Masu Haɓaka Haɗu da Iyakoki na Gaskiya na Duniya
Cobalt-nickel Alloys ba sa kasawa da bala'i. Suna ƙasƙantar da tsinkaya-kuma a bayyane. Hatsin iyakar hatsi a cikin abubuwan T800 yana haɓaka sama da 450°C a cikin sabis na thermal na cyclic. Wannan shine dalilin da ya sa muke haɓaka kewayon maganin zafi tare da masu samar da kayan mu kuma muna shiga kowane lokacin jin daɗin tanderu, ƙimar raɓa, da raɓar yanayi. Ba wai kawai muna saduwa da ƙayyadaddun sinadarai na AMS 5387 ba—muna bin diddigin abun ciki na delta ferrite a duk yanayin zafi saboda yana tasiri kai tsaye ga rayuwar gajiya a cikin majalissar famfo.
Wannan horon ya fi dacewa akan geometries marasa daidaituwa: 12-mm-diamita cobalt alloy plug tare da jimlar 0.015 mm jimlar runout, ko abin nadi na winch shaft na eccentric yana buƙatar ± 0.008 mm maida hankali a cikin mujallu masu ɗaukar hoto guda uku. Waɗannan ba juriyar shago ba ne. Abubuwan buƙatu ne na aiki-wanda aka faɗa ta hanyar kuzarin ruwa, rarraba kaya, da madaidaitan matakan rawar jiki. Kayan aikin mu masu yarda da ISO yana amfani da CMMs tare da 0.5 µm bincike maimaitawa da na'urorin kwatancen gani da aka daidaita su zuwa ma'auni na NIST - ba a matsayin akwati na yarda ba, amma azaman tushe don ingantaccen aiki.
Haɗin Kai tsaye Zaku Iya Aunawa-Ba Da'awar Kawai ba
"Kantin tasha ɗaya" ba shi da ma'ana sai dai idan yanayin kwanciyar hankali ya gudana a cikin ayyuka. Lokacin da kuka yi odar jikin bawul ɗin matsa lamba, ƙimar raguwar simintin sa yana shafar ƙirar ƙirar CNC kai tsaye. Ƙaƙƙarfan yanayin da aka yi simintin sa yana nuna ko niƙa ya maye gurbin niƙa-ko yana ƙara farashi ba tare da fa'ida ba. Muna sarrafa duka biyun. Layin simintin yashin mu yana ciyar da kai tsaye cikin ƙwayoyin injin mu; maganin zafi yana faruwa a cikin gida tare da cikakkiyar ganowa; passivation na ƙarshe ko murfin HVOF yana faruwa a ƙarƙashin rufin ɗaya.
Wannan yana kawar da kurakuran handoff. Mun bi diddigin raguwar 37% na sake yin aiki akan simintin ƙarfe tun haɗa rahotannin ƙarfe tare da shirye-shiryen machining-saboda masu gudanar da aikin mu na CNC yanzu suna ganin ainihin sakamakon gwajin tensile daga simintin simintin da suke sarrafawa, ba takamaiman takamaiman zanen gado ba. Don simintin ƙarfe da bakin karfe, wannan na nufin daidaita farashin abinci bisa la'akari da taurin Brinell-ba ƙididdiga ba.
Abin da Haƙiƙanin Abokan Ciniki na Duniya ke ba da fifiko - Bayan Takaddun shaida
Masu rarraba Turai suna neman EN 15085 cancantar hanyoyin walda. OEMs na kudu maso gabashin Asiya suna buƙatar takaddun matakin PPAP na 3 tare da cikakkun takaddun niƙa. Abokan ciniki na Arewacin Amurka suna buƙatar bin tsarin salon AS9100-har ma na injinan ruwa na masana'antu. Mun hadu da duka uku-amma abin da ke ci gaba da maimaita umarni yana gudana shine amintacce a cikin aiwatarwa: isar da samfurin cobalt alloy nozzles a cikin kwanaki 18, riƙe ± 0.005 mm akan tushen famfo mai diamita 420-mm, ko jigilar raka'a 200+ na gidan Silinda bakin karfe tare da sifili mai girma ya tsere a cikin kuri'a guda uku a jere.
Wannan daidaiton ya fito ne daga ayyukan ƙwaƙƙwaran aiki-ba taken ba. Muna jera simintin gyare-gyare, kawar da damuwa, sarrafa injina, da dubawa ta ƙarshe a cikin ƙayyadaddun lokutan tat. Muna amfani da alamun aiki-cikin tsari mai launi da aka ɗaure zuwa tambura na ERP don haka ƙungiyoyin injiniya sun san daidai lokacin da wani sashi ya shiga maganin zafi-kuma dalilin da yasa bambancin awa 2 ya haifar da sake dubawa na CMM ta atomatik. Babu ware. A'a "wannan sau ɗaya kawai."
Idan aikace-aikacen ku yana buƙatar daidaitattun sassan masana'antu inda gazawa ba zaɓi ba - kuma inda "al'ada" ke nufin amsawar injiniya, ba kawai daidaitawar lissafi ba - kuna buƙatar al'ada karfe simintin factory an gina shi don lissafin ƙarfe, ƙarfin juzu'i, da isar da aiki. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana aiki haka-ba a matsayin alkawari ba, amma a matsayin aikin yau da kullun.
