Lokacin da jagorar bawul ɗin homogenizer ya kasa ƙarƙashin matsin lamba 200-bar, ba ya zubewa - yana ɓarna cikin bala'i. Mun ga tarukan famfo guda uku an soke su a cikin motsi ɗaya saboda radial na jagorar ya wuce 0.015 mm. Wannan shine dalilin da ya sa injiniyoyi suka samo asali homogenizer bawul jagora factory abokan tarayya ba sa tambayar "Za ku iya yin shi?" Suna tambayar "Shin za ku iya riƙe ± 0.008 mm akan guntun cobalt gami da kiyaye amincin AMS 5387 microstructure bayan maganin zafi?"
Daidaito Ba Zabi Ba - Yanayi Yanayin Aiki
Homogenizer bawul jagororin aiki a cikin m triad: high-matsi pulsation, abrasive slurry kafofin watsa labarai, da thermal keke. Daidaitaccen karfe yana jagorantar gajiya cikin makonni. Maganin ba bango mai kauri ba ne - sarrafa ƙarfe ne wanda aka haɗa tare da maimaita mashin ɗin ƙananan micron. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kowane jagora yana farawa tare da ƙwararrun ƙwararrun gami da T800 cobalt na tushen gami, wanda aka tabbatar don girman hatsi (ASTM E112), rarrabawar carbide (AMS 2249), da bin ka'idodin abubuwan (max 0.02% sulfur). Ba a karɓi takaddun shaida na mai siyarwa ba-kawai bincike-biyu na cikin gida kafin juye juye.
Muna injin madaidaicin madaidaicin taper akan cibiyoyin CNC 5-axis tare da diyya ta thermal na ainihin lokaci. Me yasa? Saboda canjin yanayi na 2°C yana canza kusurwar taper da 0.003°—isasshen ƙirƙira loda mai asymmetric. Ƙarshe na ƙarshe yana amfani da duwatsun lu'u-lu'u-lu'u-lu'u tare da kula da kwararar sanyi a ± 0.5 L/min. Kowane jagora yana jurewa 100% CMM dubawa: diamita, zagaye, kusurwar taper, ƙarewar saman (Ra ≤ 0.2 µm), da juriya na matsayi zuwa flange mai hawa. Babu samfur. Babu ware.
Me yasa Yin Casting + Machining Ya Buga Machining Kadai
Wasu masu kaya suna faɗi jagororin bawul ɗin homogenizer azaman sassa na CNC masu tsafta daga mashaya mai ƙarfi. Yana da rahusa gaba-da kuma tarkon abin dogaro. Sanduna masu ƙarfi-cobalt-nickel sun ƙunshi porosity na tsakiya da keɓaɓɓun carbide. Lokacin da kuka kawar da kashi 60% na kayan, kuna fallasa ƙananan ɓoyayyun da suka zama wuraren fara fashe a ƙarƙashin hawan keke. Muna amfani da simintin gyare-gyaren saka hannun jari don ɓangarorin da ke kusa da siffa. Kamfanonin mu suna sarrafa kauri na harsashi, zafin jiki na zafin jiki (1150 ° C ± 5 ° C), da zub da sauri don cimma ƙarfi na jagora - kawar da raguwar tsakiya. Sa'an nan kuma mu na'ura kawai saman da aiki: sealing taper, jagora bore, da kuma hawa fuska. Sakamakon? 3.2× tsawon sabis rayuwa a cikin kiwo homogenizers gudu 24/7.
Wannan tsarin haɗin gwiwar kuma yana magance rikice-rikicen lissafi. Buƙatar gama gari jagora ce tare da haɗaɗɗun tashoshi masu sanyaya da kaurin bango asymmetric. CNC kadai ba zai iya samun dama ga kwane-kwane na ciki ba tare da lalata tsangwama ba. Simintin gyare-gyaren mu sun haɗa tashoshi masu dacewa kai tsaye zuwa cikin tsari-babu masu tashin hankali bayan hakowa. Abokan ciniki suna samun nauyi mai sauƙi, ingantacciyar sarrafa zafin jiki, da kwanciyar hankali a cikin zagayowar 10,000+.
Ƙungiyoyin da ba za a iya sasantawa ba a cikin zaɓin mai bayarwa
Zabar a homogenizer bawul jagora factory ba game da mafi ƙasƙanci ba. Game da wanda ya kama hanyoyin gazawar kafin su isa layin ku:
- Abun ganowa: Takamaiman bayani game da yanayin zafi, rahotannin bincike na gani, da takaddun shaida na gwajin tensile da aka adana har tsawon shekaru 10-ba kawai lambobi masu yawa akan lakabin ba.
- Tsari Kulle: Babu "daidaitacce akan tashi." Ɗaukar kayan aiki, taswirar taswirar zazzagewar zafin jiki, da mai sanya idanu mai sanyaya a kowane lambar sashi
- Tabbatar da Aiki: Kowane jagora da aka gwada a cikin na'ura mai ba da hanya tsakanin hanyoyin sadarwa na simulating na ainihin ƙimar matsa lamba (0-220 mashaya a cikin 0.8 sec) da lokutan zama
- Karatun GD&TInjiniyoyin da suka gano cewa kiran jurewar matsayi a kan ramukan hawa ya ci karo da daftarin daftarin aiki - kuma sun ba da shawarar gyara da za a iya samarwa kafin fara kayan aiki.
Mun ƙi 12% na zanen abokin ciniki yayin nazarin injiniya. Ba saboda ba za mu iya injina su ba - amma saboda ƙayyadadden tari na juriya yana ba da garantin tsangwama dacewa gazawar bayan haɓakar zafi. Wannan tattaunawar tana faruwa kafin guntu na farko ya tashi.
Ayyukan Duniya na Gaskiya, Ba Da'awar Lab ba
A cikin masana'antar harhada magunguna ta kudu maso gabashin Asiya, jagororin mu na AMS 5387 sun maye gurbin raka'a na bakin karfe suna kasawa kowane kwanaki 47. Bayan watanni 18, matsakaicin lokacin tsakanin gazawar yana kan kwanaki 412. A cikin layin sarrafa abinci na Arewacin Amurka, jagororin T800 suna ɗaukar 30% mafi girma danko slurries ba tare da hatimi extrusion — saboda taurin gradient (48 – 52 HRC saman, 42 – 45 HRC core) ƙin galling yayin sha tasiri.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ba ya sayar da sassan. Muna isar da lokacin tsinkaya. Kayan aikinmu mai yarda da ISO yana haɗa simintin gyare-gyare, magani mai zafi, ingantattun injina, da gwajin aiki a ƙarƙashin rufin ɗaya-babu hannun hannu, babu wasannin zargi, babu ɓoyayyiyar canji. Lokacin da homogenizer ɗinku ke gudana a 18,000 psi, jagoran bawul ɗin ba wani bangare bane. Yana da layin tsaro na ƙarshe.
Idan kwanciyar hankali ta juzu'i, daidaiton ƙarfe, da ingantaccen daidaiton sifili sun ayyana buƙatunku-sannan bincika homogenizer bawul jagora factory ya ƙare inda aikin ya fara: tare da horon tsari za ku iya aunawa, ba alkawari ba.
