Neman a yashi simintin kusa da ni masana'anta? Ba kusanci kawai kuke nema ba - kuna buƙatar kwanciyar hankali mai ƙima, daidaiton ƙarfe, da rashin haƙuri ga porosity a cikin manyan matsuguni na hydraulic ko jikin bawul ɗin mai. Mun gabatar da wannan tambayar ɗaruruwan lokuta daga injiniyoyin sayayya a Houston, masu tsara tsare-tsare a Rotterdam, da kuma ƙungiyoyin R&D a Singapore-kuma abin da *a zahiri* suke buƙata ba shine “tushen gida ba.” Abokin tarayya ne wanda ke ɗaukar zanen gidan famfo ɗinku kamar tsarin aikin tiyata: gano kayan abu iri ɗaya kamar masu samar da sararin samaniya, ƙarfin GD&T iri ɗaya kamar masana'antun na'urorin likitanci, da ikon jefa sassan cobalt na T800 waɗanda ke tsira daga hawan keke na PSI 15,000 ba tare da yaɗa microcrack ba.
Yin Simintin Yashi Ba Na Gida Ba-Yana Yanayi
"Kusa da ni" ya gaza gwajin farko na samar da masana'antu: kusancin aiki yana bugun kusancin yanki kowane lokaci. Wurin da aka kafa mai nisan mil 20 tare da kayan aiki na yau da kullun zai ba da ƙarin juzu'i akan silinda na AMS 5387 piston famfo fiye da mil 2,000 mai nisa yana gudana layukan gyare-gyaren yashi na ISO 9001 tare da saka idanu mai ɗaure na gaske. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., muna ɗaukar "kusa da ni" azaman ma'aunin aiki-ba lambar ZIP ba. Wurin mu na Qingdao yana jefa ƙarfe da ƙarfe ga abokan ciniki a Arewacin Amurka da Turai ta amfani da yashi silica mai daraja na ruwa da aka haɗe tare da tsarin resin fure mai inganci zuwa matsayin ASTM A608 Class HC. Kowane tsari yana jurewa bincike na gani kafin zuba; kowane kogon mold yana samun infrared thermography pre-ramming don kawar da haɗarin rufe sanyi. Wannan shine yadda muke riƙe ± 0.3 mm juriya na layi akan 450 mm OD famfo tushe-ko da lokacin da injin ke biye da simintin gyare-gyare.
Me yasa Yashi Simintin Ɗaukaka Har yanzu Ya Yi Nasara don Sassan Mahimmanci
Wasu injiniyoyi sun kasa yin simintin saka hannun jari don hadadden geometries. Amma don bawul ɗin matsa lamba da ke sarrafa iskar gas ko winch cibiyar shaft rollers akan motocin injiniya, simintin yashi yana ba da fa'idodi guda uku waɗanda ba za a iya sasantawa ba: sarrafa yawan zafin jiki yayin ƙarfafa ƙarfi, daidaitawar damuwa don sassa masu nauyi, da tsinkayar farashi a matsakaicin juzu'i (50-500 raka'a / shekara). Mun ga abokan ciniki suna ɓarna $28,000 akan saka hannun jari na cobalt nozzles kawai don gano microshrinkage a makogwaro bayan sa'o'i 72 na bayyanar H₂. Tsarin yashin mu yana amfani da muryoyin da aka lulluɓe da yumbu da ƙwanƙwasa madaidaiciya - an tabbatar da su akan sassan AMS 5387 waɗanda ke tafiyar da hawan sabis na sa'o'i 12,000 a cikin majalissar famfo na teku. Bambancin ba shine ka'idar ba. An auna shi a cikin gazawar gwajin gwajin da aka kauce masa kuma an rage da'awar garantin filin da kashi 63%.
Abubuwa Hudu Dole Abokin Aikin Ku na Simintin Yashin Ya Yi—Ko Za Ku Biya Daga baya
- Tabbatar da takaddun shaida kafin zuba- ba bayan. Muna bincika rahotannin gwajin niƙa game da ainihin narkar da sunadarai ta amfani da OES spectroscopy akan kowane zafi.
- Yi taswirar ma'auni masu mahimmanci kafin fara injina. Binciken mu na CMM yana faruwa bayan girgizawa amma cirewar gaba-gaba - kama shafin yaki kafin fara aikin CNC mai tsada.
- Takaddun tsarin hatsi akan kowane yanki. Don simintin gyare-gyaren gami da T800, muna riƙe samfuran ƙira waɗanda ke nuna tazarar hannun dendrite ≤35 µm-mahimmanci ga juriya ga gajiya a cikin jujjuyawar igiyoyi.
- Riƙe kiran GD&T har zuwa ƙarshe. Ba kawai muna saduwa da juriyar bugu ba-muna bin diddigin yadda fashewar fashewar ke shafar matsayi na gaskiya na fasalulluka na datum kuma muna daidaita abubuwan daidaitawa daidai.
Wannan ba a kan gaba ba ne. Yana da yadda muke kiyaye gidajen silinda na piston a cikin 0.005 ″ jimlar gudu bayan magani mai zafi-kuma me yasa kashi 78% na umarnin maimaitawarmu suka fito daga abokan cinikin da suka fara samo asali a wani wuri.
Abin da “Mai Amintacce” Ainihin Ma’anarsa A Aiki
Amincewa ba da'awar talla ba ce. Yana isar da filogi na cobalt wanda ke rufewa a PSI 10,000 bayan zagayowar yanayin zafi 300-da kuma jigilar shi a ranar da aka yi alkawari, ko da lokacin da damina ta samu tashar jiragen ruwa ta Qingdao. Gudun aikin mu na dogaro ya haɗa da tsare-tsare na samarwa mara amfani: babu aminci na simintin gyare-gyare, babu injina. Kowane oda yana haifar da daidaita simintin gyare-gyare, magani mai zafi, da karewa jadawalin jadawalin-wanda ake iya gani a gare ku ta hanyar dashboards na aikin da aka raba. Mun yanke matsakaicin lokacin gubar don simintin yashi na ƙarfe daga makonni 14 zuwa makonni 8.5 ba tare da sadaukar da ɗaukar hoto na NDT ba. Kuma a — mun yarda da zane tare da GD&T da bai cika ba. Injiniyoyinmu suna haxarin ƙirƙira *kafin* ambato, ba bayan an fara simintin gyare-gyare ba.
Idan kana bukatar a yashi simintin kusa da ni masana'anta wanda ke aiki kamar mai siyarwar Tier 1-ba mai siyar da kayayyaki ba-fara da buƙatun girma, ƙayyadaddun kayan aiki, da yanayin sabis. Wuri yana biye da aiki. Ba akasin haka ba. Ziyarci https://www.tsingtaocnc.com don bitar ƙwararrun iyawar tsari, zazzage rahotannin gwajin kayan, ko ƙaddamar da buƙatun simintin ku na gaba tare da cikakken gano abin da aka gasa daga zuba zuwa marufi.
