Lokacin da kuka ji 'bangaren bawul ɗin homogenizing', yawancin suna tunanin sassauƙa, yanki mai maye gurbinsu a cikin layin sarrafa kiwo ko abinci. Wannan shine kuskuren farko. A zahiri, daidaitaccen kayan sawa ne wanda ke bayyana duka inganci da daidaiton samfur na homogenizer mai matsa lamba. Matsakaicin gazawar ba yawanci jikin bawul ba ne, amma takamaiman yanayin hulɗa - wurin zama da kan bawul, galibi ana yin su ne daga kayan gami na musamman. Na ga ayyuka da yawa suna ɗauke da shi azaman kayan abinci na gabaɗaya, suna yin odar zaɓi mafi arha, kawai don fuskantar bala'i na girman girman barbashi da raguwar makonni daga baya. Ayyukan sashin shine komai.
Material shine Saƙo
Ba za ku iya magana game da waɗannan bawuloli ba tare da nutsewa cikin zurfin ƙarfe ba. Madaidaicin bakin karfe 316L yana aiki don aikace-aikacen da ba a lalata ba, amma wannan ƙaramin juzu'i ne. Don duk wani abu mai fiber, ma'adanai, ko daskararru, kuna cikin daular stelite (cobalt-chromium alloys) ko tungsten carbide. Zaɓin a nan ba na ka'ida ba ne. Na tuna wani aiki na mai yin man goro. Suna ƙone ta wurin kujeru 316L kowane awa 150. Mun canza zuwa gawa mai tushen cobalt daga kambu mai zurfi tare da ƙwarewar kimiyyar abu mai zurfi, kamar Qingdao Qiangsenyuan Technology Co., Ltd.(QSY). Shekaru 30 da suka mayar da hankali kan zuba jari don gami na musamman suna nufin sun fahimci tsarin hatsi da ake buƙata don juriya mai tasiri, ba kawai tauri ba. Rayuwar sashin rayuwa tayi tsalle sama da awanni 1200. Ba sihiri ba ne; an sarrafa ƙarfin ƙarfafawa da jiyya mai zafi bayan simintin.
Nuance yana cikin ƙayyadaddun bayanai. Neman stelite kawai bai isa ba. Shin Stelite 6, 12, ko 21? Kowannensu yana da matrix daban-daban. Don matsananciyar abrasion, kuna iya buƙatar yumbu-karfe mai haɗe-haɗe. Na sami gazawa inda kayan ya yi daidai a zahiri, amma hanyar yin simintin ya gabatar da ƙananan porosity. Ƙarƙashin mashaya 250 na matsa lamba, waɗancan ɓoyayyun ɓangarorin na iya zama wuraren fara karaya. Wannan shine dalilin da ya sa tsarin sarrafa tushen tushen-tsarin ƙirar harsashi, yawan zafin jiki, da yanayin sanyaya - yana da mahimmanci kamar dabarar gami. Shagon da ke yin gabaɗaya Injin CNC na iya yin sashe mai kyau, amma idan substrate ba shi da lahani, zai gaza.
Wannan yana haifar da matsala gama gari: over-engineering. Akwai yanayi don tantance mafi wuya, mafi kyawun abu ga kowane aikace-aikace. Yana da almubazzaranci. Wurin zama na carbide na tungsten wanda aka haɗa tare da kan bawul ɗin carbide na iya zama da ƙarfi sosai ga wasu nau'ikan nau'ikan bugun jini, wanda ke haifar da guntuwa. Wani lokaci, gaura mai tauri, ɗan laushi mai laushi wanda ke sanye da iri iri ɗaya ya fi na matsananci mai wuyar gaske wanda ke kasawa da bala'i. Kiran hukunci ya fito ne daga sanin rheology na samfurin. Shin yana yin baƙar fata? Abrasive? Wannan yana nufin kayan biyu.
Daidaituwa yana cikin Geometry da Gama
Ayyukan bawul-tilasta samfur ta hanyar tazarar sikelin micron-yana nufin lissafin ba zai yiwu ba. Ana auna shimfidar wuri mai rufewa, kusurwar kan bawul, da izinin radial a cikin microns. Na bincika sassan da suka yi kama da kamala amma sun haifar da rashin daidaituwar daidaituwa saboda saman kujeran da aka lanƙwasa yana da karkacewar microns biyu kawai, yana ƙirƙirar hanyar da ba ta dace ba. Ƙarshen, sau da yawa tsari mai ɗaukar matakai da yawa, shine inda fasaha ta haɗu da kimiyya.
Wannan shi ne inda mai kaya inji iya nuna. Abu ɗaya ne don jefa ɓangaren siffa ta kusa-net a ciki bakin karfe ko cobalt gami. Wani abu ne don riƙe juriya na 0.001 akan ƙayyadaddun bayanin martaba na ciki bayan maganin zafi, wanda zai iya jujjuya yanki. Kamfanin kamar QSY, wanda ke haɗa simintin gyare-gyare da CNC a ƙarƙashin rufin daya, yana da fa'ida. Za su iya tsara simintin gyare-gyare don rage damuwa na inji kuma suna da ƙarfin CNC don kammala shi zuwa ƙayyadaddun bayanai. Na yi maganin sarƙoƙin samar da kayayyaki - katafaren gida na aika zuwa kantin injina - kuma abin da ake kashewa ya ɓace. Shin tsagawar ƙarewa ta samo asali ne daga yin simintin gyare-gyare ko alama ce ta kayan aiki daga miƙewar m? Mai ƙira mai haɗaka zai iya gano hakan.
Ƙarshen saman (ƙimar Ra) yana da mahimmanci amma galibi ana yin watsi da shi akan zane. Yayi tsanani sosai, kuma kuna samun maki na nucleation don yazawa da tashar jiragen ruwa na kwayan cuta. An goge sosai (ƙarshen madubi), kuma ƙila ba za ku iya cimma hatimin da ya dace ba tare da wuce gona da iri ba. Don aikace-aikacen magunguna, tsarin wucewa bayan-machining wani Layer ne. Waɗannan cikakkun bayanai ne ke raba ɓangaren da ke aiki da wanda ke aiki da kyau na shekaru.
Gasuwar Duniya ta Haƙiƙa da Maimaituwa
Kuna ƙarin koyo daga ɓangaren da ya gaza fiye da cikakke. A farkon aikina tare da abokin ciniki na bio-fermentation, mun ƙayyadaddun gabobin nickel mai ƙarfi don bawul ɗin homogenizing da ke kula da sel lysate. Juriya na lalata ya kasance cikakke, amma aikin gami yana da ƙarfi sosai yayin aiki. Bayan ƴan zagayowar, gefen bawul ɗin ya zama da wuya sosai ya zama gagagewa da ƙarami, yana gurɓata samfurin. Darasi mai tsada. Mun matsa zuwa wani nau'in gami na tushen nickel daban-daban tare da mafi kyawun kwanciyar hankali, wanda ke buƙatar yin aiki tare tare da ginin tushe don daidaita sigogin annealing bayani.
Wani shari'ar kuma ya haɗa da cavitation valve. Abokin ciniki yana ganin ramukan da ba a saba gani ba a gefen shigarwar wurin zama, ba fuskar lalacewa ba. Kayan da gamawa sun kasance don ƙayyadaddun bayanai. An samo wannan batu zuwa ga famfo mai sama wanda ke haifar da juzu'i, yana haifar da kumfa na cavitation don mamaye sashin. Gyaran ba shine mafi kyawun bawul ba, amma damper a cikin layi. Duk da haka, mun ƙara ƙarfin samar da kayan don tsari na gaba don mafi kyawun jure ƙarfin ƙarfin hali. Matsala ce ta tsarin, amma ɓangaren bawul ɗin yana ɗaukar lalacewa.
Waɗannan abubuwan sun nuna cewa ɓangaren bawul ɗin bawul ɗin haɗin kai shine tsarin mu'amala. Ayyukansa an ɗaure su da abin rufe fuska na homogenizer, kwanciyar hankali na abinci, har ma da zafin samfurin. Ba za ku iya musanya shi kaɗai ba. Mafi kyawun aiki shine a rubuta lokutan aiki, duba tsarin lalacewa a kowane canji, da ciyar da wannan ga mai kera sashin. Misalin rashin daidaituwa na iya nuna rashin daidaituwa a cikin toshe homogenizer, ba lahani na sashi ba.
Sourcing da Ƙimar Kafa na Musamman
Wannan yana kawo ni zuwa ganowa. Kasuwar tana cike da kwafi masu arha, galibi ana jujjuya su daga samfuran sawa. Sun dace, amma ba sa yin aiki. Ƙayyadaddun daidaiton ƙila za a kashe ta wasu kaɗan, ko kuma an tsallake maganin zafi don adana farashi. Yanayin rashin nasara yana da sauri, rashin daidaituwa da kuma ƙara yawan amfani da makamashi kamar yadda homogenizer ke aiki da wuya don cimma matsa lamba. Jimlar farashin ɓangaren ɓarna-lokacin ƙasa, asarar samfur, sharar makamashi - yana haifar da ƙimar ƙimar kayan aikin injiniya mai kyau.
Shi ya sa haɗin gwiwa tare da ƙwararrun masana'antun fasaha yana da mahimmanci. Kamfanin kamar QSY (zaka iya samun damar su a https://www.tsingtaocnc.com) yana wakiltar wani yanki na musamman. Aikin su na dogon lokaci a cikin harsashi m kuma zuba jari, musamman kiran gwaninta tare da cobalt da nickel alloys, alamun da suka fahimci alkuki. Don ɓangaren bawul ɗin bawul, tsarin su na iya haɗawa da yumbu harsashi don ƙwanƙwasa saman ƙasa da kwanciyar hankali a kan simintin simintin, wanda shine rabin yaƙin da aka ci kafin machining ma ya fara.
Alakar tana da mahimmanci. Na aika musu da kujerar bawul da ta gaza tare da takamaiman yanayin lalacewa. Injiniyoyin su na iya tattauna ko canji a cikin adadin carbide a cikin gami ko kuma ɗan daidaitawa ga kusurwar rufewa a cikin shirin CNC zai rage shi. Ba kawai masu yin oda ba ne; sun kasance masu warware matsalolin saboda suna sarrafa tsari daga narkewa zuwa na'ura. Wannan haɗin gwiwar shine yadda kuke haɓaka ƙirar sashe don takamaiman aikace-aikacen, motsawa daga daidaitaccen abun kasida zuwa ingantaccen bayani, ingantaccen bayani.
Tunani Na Ƙarshe: Sashe ne na Wear, Bi da shi Kamar Daya
Don haka, don kunsa wannan, ɓangaren bawul ɗin bawul ɗin homogenizing abu ne mai amfani, amma babban darajar, daidaitaccen amfani. Makullin shine a saka shi tare da kulawa mai yawa kamar homogenizer kanta. Fara da zurfin fahimtar rafin samfurin ku. Sa'an nan, haɗin gwiwa tare da masana'anta wanda ke da tushen kimiyyar kayan aiki da kuma haɗa kayan aiki don aiwatarwa. Kada ku aika zane kawai; aika mahallin-matsi mai aiki, samfurin PH, abrasives, da rayuwar sabis ɗin da aka yi niyya.
Dabarun ƙira ma wani ɓangare ne na sa. Saboda tsawon lokacin jagora na musamman gami da machining daidai, ba za ku iya jira rashin yin oda ba. Tsara kayan ajiyar ku dangane da ƙimar lalacewa na tarihi. Kuma a ƙarshe, ko da yaushe gudanar da wani bayan mutuwa a kan maye gurbin. Tsarin sawa yana ba da labari game da duk tsarin haɗin kai. Bawul shine canary a cikin ma'adinan kwal. Yin watsi da yanayinsa ko kula da shi azaman kayayyaki shine hanya mafi sauri don daidaita ingancin samfur da ƙona kuɗi akan lokacin gaggawa. Karamin bangare ne mai dauke da kaya mai girman gaske.
