Lokacin da injiniyoyi suka bayyana Incoloy sassa, Ba wai kawai zabar wani abu ba ne - suna ƙaddamar da kwanciyar hankali a ƙarƙashin hawan hawan zafi, juriya na lalata a cikin mahalli masu arzikin chloride, da amincin inji a 700 ° C. Wannan alƙawarin yana riƙe ne kawai idan incoloy part factory yana ba da daidaiton ƙarfe, yarda da GD&T, da sarrafa tsari-ba sau ɗaya kawai ba, amma a kowane yanki. Mun ga ayyuka da yawa sun jinkirta ta hanyar sassan da suka wuce dubawa na gani amma sun gaza gwajin matsa lamba a 12,000 psi saboda ƙananan porosity a cikin yankin hawan simintin gyare-gyare ko rashin daidaituwa na lokacin jiyya na zafi. Amintaccen duniya yana farawa tun kafin guntu na farko ya tashi.
Me yasa Kwarewar Material Kadai Bai Isa ba
Sarrafa Incoloy gami-musamman maki kamar 800HT, 825, da 925-yana buƙatar fiye da damar tanderu da injinan CNC. Yana buƙatar fahimtar yadda magungunan cobalt-nickel-iron-chromium ke amsawa ga gradients na thermal yayin ƙarfafawa, yadda ƙimar ƙarfin aiki ke shafar rayuwar kayan aiki a cikin milling multi-axis, da kuma dalilin da yasa AMS 5387 cobalt alloy famfo gidaje suna buƙatar ɗaukar matakan damuwa-kafin * machining na ƙarshe-ba bayan haka ba. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Muna kula da kowane darajar Incoloy a matsayin tsari na musamman: T800 babban abun ciki na tungsten yana buƙatar farashin ciyarwa a hankali da kuma isar da saƙon cryogenic; Incoloy 825's titanium stabilization yana sa shi yiwuwa ga intergranular hadawan abu da iskar shaka magani idan bayan-weld zafi magani ya wuce 1,050 ° C na fiye da 15 minutes. Waɗannan ba damuwa ba ne na ka'idar. Waɗannan su ne bambanci tsakanin gidan famfo na silinda na piston da ke rayuwa na tsawon watanni 18 a cikin tsarin injin ruwa na teku-ko yayyo a wata shida.
Haɗin Kai Tsaye Wanda A Haƙiƙa Yana Sarrafa Mahimman Sauyi
Yawancin masu samarwa suna fitar da simintin gyare-gyare, injina, ko kammalawa. Wannan rarrabuwar ta haifar da makãho aibobi: tushen bai san kiran GD & T na ƙarshe ba; mashin ɗin ba zai iya daidaitawa don saura matsalolin da ƙera yashi ya bari; mai sutura yana karɓar sassa tare da taurin saman da ba a tantance ba. QINGDAO QIANGSENYUAN yana aiki da dukkanin matakai guda uku a ƙarƙashin rufin da ya dace da ISO - zuba jari na simintin gyare-gyare na bango na bakin ciki, simintin yashi don babban tushe na famfo, CNC-axis guda biyar don jikin bawul mai rikitarwa, da kula da yanayin zafi da aka haɗa cikin aikin. Lokacin da abokin ciniki ya nemi filogi na cobalt na AMS 5387 tare da ± 0.005 mm haƙurin matsayi akan tashar jiragen ruwa guda takwas, ƙungiyarmu ta sake duba kusurwoyin daftarin simintin * tare da simintin kayan aikin injin-ba bayan samfurin farko ya gaza tabbatar da CMM ba. Mun yanke sake yin aiki da kashi 62% akan abubuwan da ba daidai ba na Incoloy ta hanyar daidaita alawus na raguwar simintin gyare-gyare tare da cire haja ta ƙarshe a cikin tagwayen dijital iri ɗaya.
Tabbacin Ingancin Wanda ke Bibiyar Abubuwan da ke Mahimmanci-Ba kawai Abin da ke Sauƙi don Aunawa ba
“Tabbataccen abu” yana nufin kaɗan idan ganowa ya tsaya a rahoton gwajin niƙa. A mu incoloy part factory, Kowane lambar zafi yana shiga akan takaddun shaida na albarkatun ƙasa, lambobi na jefa kuri'a, rajistan ayyukan zagayowar zafi, da rahoton binciken CMM na ƙarshe. Domin matsa lamba bawuloli rated to ASME B16.34 Class 900, mu yi 100% ultrasonic gwajin a kan m sassa-ba kawai samfurin batches-da kuma riƙe cikakken dijital records na 15 shekaru. Amma muna ci gaba: lokacin da abin nadi na tsakiya na winch ya nuna lalacewa a cikin gwajin filin, mun gano shi zuwa yanayin kwararar hatsi mara daidaituwa a cikin tsarin ƙirƙira-ba karkatacciyar sinadari ba. Yanzu, kowane mai ƙirƙira Incoloy yana jurewa macro-etch tabbaci na jagorar hatsi dangane da hanyoyin lodi. Wannan ba aikin injiniya ba ne. Yana hana maimaita gazawar.
Daga Zane Bita zuwa Bayarwa-Babu Hannun Hannu, Babu Zato
Abokan ciniki suna aiko mana da zane tare da bayanan sirri kamar "ƙara mai laushi" ko "kamar yadda simintin gyare-gyare sai an ƙayyade." Maimakon yin magana a makance, muna gudanar da bincike na masana'antu: nuna alamar haƙarƙari na bakin ciki waɗanda za su karkata yayin warware matsalar, suna ba da shawarar madadin radi don guje wa zafi mai zafi a cikin gidajen da aka jefar yashi, ko ba da shawarar hanyoyin yin gyare-gyare-gyare-gyaren da ke rage lokacin gubar da kashi 30% ba tare da sadaukar da rayuwar gajiya ba. Manajojin ayyukan mu suna magana da GD&T da kyau-suna hango rikice-rikicen datum kafin a ba da umarnin kayan aiki na farko. Ga abokan cinikin filayen mai na Arewacin Amurka, muna tabbatar da bin sashe na VIII na ASME akan abubuwan da ke ɗauke da matsin lamba; don OEMs abin hawa injiniyan Turai, muna daidaita ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙa'idodin gwajin lalata EN 1503-2. Alƙawarin bayarwa yana riƙe saboda tsarawa yana farawa da ƙarfe-ba dabaru ba.
Idan aikace-aikacenku yana buƙatar abubuwan Incoloy waɗanda ke tsira daga matsananciyar matsa lamba, matsanancin zafin jiki, zazzaɓi mai girma-ba tare da yin la'akari da maimaitawar juzu'i ba ko amincin ƙaramin tsari - kuna buƙatar incoloy part factory wanda ya dauki ilimin abin duniya a matsayin ginshiki, ba madogara ba. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana gina wannan tabbas cikin kowane mataki na tsari-daga ƙwararrun albarkatun ƙasa zuwa gwajin aiki na ƙarshe. Lokaci na gaba wani abu mai mahimmanci ya gaza a sabis, tambaya ba kawai "menene ya karye ba?" amma "a ina sarrafa tsarin ya lalace?" A nan ne ainihin madaidaicin ya fara.
