Lokacin da injiniyoyi suka ƙayyade sassan da ± 0.005 mm haƙuri, taurin cobalt alloy nozzles, ko matsa lamba bawul gidaje da dole ne su tsira 300+ mashaya cyclic loading-"manyan ainihin machining masana'anta" ba kawai siffantawa. Kofa ne. Layin da ya ketare kawai ta shagunan da ke sarrafa ƙarfe, lissafi, da ƙananan tsari a cikin aikin aiki iri ɗaya - ba a cikin kayan hannu ba.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana gudanar da irin wannan wurin a Qingdao. Ba shagon aikin gama-gari ba. Ba manomin simintin gyare-gyare-kawai ko masana'antar kwangilar CNC kaɗai ba. Its ISO-compliant samar bene integrates zuba jari simintin, Multi-axis CNC machining, zafi magani, da kuma surface gama a karkashin daya ingancin tsarin-tare da cikakken traceability daga albarkatun kasa takardar shaidar zuwa karshe CMM rahoton.
Mun ga abokan ciniki suna jigilar zane-zane don AMS 5387 cobalt alloy famfo abubuwan famfo suna tsammanin lokutan jagora na watanni uku-kuma suna karɓar samfuran aiki a cikin kwanaki 18. Me yasa? Domin ƙungiyar su ta tabbatar da GD&T *kafin * ambato. Suna nuna tsangwama a cikin matsugunin famfo piston mai juriya yayin bita na injiniya - ba bayan binciken labarin farko ba. Sun samo asali na T800-grade cobalt-nickel billlets tare da ingantaccen girman hatsi da rarraba carbide-ba kawai "cobalt gami ba." Wannan matakin haɗin kai na tsaye yana kawar da juzu'i tsakanin raguwar simintin gyaran kafa da injina na ƙarshe. Yana mai da tarin juriya na ka'ida zuwa ikon aiwatarwa mai maimaitawa.
- CNC Machined Parts: Haɗaɗɗen kwantena a kan tushe mai tushe na bakin karfe, tare da jurewar matsayi na gaskiya da aka riƙe zuwa 0.01 mm akan fasalin datum Ø200 mm
- Abubuwan da aka haɗa na Cobalt-Nickel Alloy: Nozzles da matosai da aka yi amfani da su daga AMS 5387 stock-taurin kayan 42-48 HRC, ƙarewar ƙasa Ra ≤0.8 µm ba tare da gogewa ta biyu ba.
- Iron & Karfe Castings: Sand-cast injiniya abin hawa winch shaft rollers - wanda aka yi amfani da shi zuwa ± 0.015 mm akan diamita na mujallu, tare da tabbatar da daidaiton taurin kai a cikin sassan giciye.
- Matakan Tsari Tsari: Gidajen Silinda da aka jefa a cikin baƙin ƙarfe ductile, sa'an nan daidai- gundura kuma an daidaita su don dacewa da ƙayyadaddun hatimin hydraulic-babu madaukai na sake yin aiki.
Wasu na iya jayayya cewa simintin gyare-gyare da ingantattun mashin ɗin suna cikin wurare daban-daban. Amma a cikin abubuwan da aka tura na zahiri-musamman ga bawul ɗin sarrafa mai da iskar gas ko tarukan famfo na teku - tarihin zafi yana da mahimmanci. Sashin simintin gyare-gyare tare da ƙimar sanyaya mara ƙarfi yana haɓaka damuwa. Wannan damuwa yana rikitar da lokacin aikin injin ƙarshe. QINGDAO QIANGSENYUAN tana guje wa wannan ta hanyar sarrafa ma'aunin ƙarfi * da* duban kwanciyar hankali bayan aikin injin. Rahotonsu na CMM sun haɗa da bayanan faɗaɗa ramuwa na zafi da aka ɗaure da rajistan ayyukan zazzabi na shaguna. Masu duba su ba kawai auna ma'auni ba - suna daidaita su tare da bayanan sake zagayowar zafin zafi da taswirar microhardness.
Wannan horo yana nunawa a cikin yanayin gazawa. Mun yi bitar ɓangarorin da aka ƙi daga wasu masu siyarwa: cobalt alloy nozzles tare da ƙananan ƙananan ƙasa kusa da wurare masu sanyi; bakin karfe bawul jikin bawul tare da rashin daidaituwa Layer kauri a fadin mating saman; Tushen famfo na simintin gyare-gyare na yaƙe-yaƙe bayan awoyi 72 na gwajin nauyi a tsaye. Babu ɗayan waɗannan batutuwan da suka bayyana a cikin rahotannin FA na QINGDAO QIANGSENYUAN. Tabbacin kayan su mai shigowa ya haɗa da bincike-bincike-ba kawai takaddun shaida ba. Binciken cikin-tsari yana amfani da masu kwatancen gani *da* bincike mai ma'ana akan radiyo masu mahimmanci. Gwajin aikin ƙarshe na kwafin ainihin matsi na sabis, ƙimar kwarara, da bayanan bayanan keke-ba kawai madaidaicin lodi ba.
Amincewar isarwa yana bi ta halitta. Lokacin da aikin ku yana buƙatar guda 42 na abin nadi mara kyau na T800 alloy center shaft abin nadi - kowanne yana buƙatar ayyukan injina daban-daban guda 14, jiyya na zafi guda biyu, da gurɓataccen ciki na lantarki - ba za ku iya ba da jadawalin zamewa daga ɓarna mai kaya ba. Gudun aikin su mai ƙarfi yana ba da keɓaɓɓun sel ga iyalai masu ƙarfi. Ayyukan Cobalt-nickel suna gudana akan injuna tare da kayan aikin yumbu, ƙwanƙwasa da aka riga aka yi zafi, da kayan aikin da ba su da ƙarfi-ba a sake sabunta wuraren yankan aluminum ba. Shirye-shiryen samar da lissafi don rayuwar kayan aiki ga kowane tsari, ba kawai lokacin zagayowar ba. Wannan shine yadda suke riƙe da tagogin isar da ± 3-rana akan oda na matsakaici, har ma tare da gamawa na al'ada kamar HVOF tungsten carbide shafi ko harka ta nitride.
Babban masana'anta madaidaicin mashin ɗin yana samun sunansa ba ta wurin fim ɗin murabba'i ba-amma ta mafi ƙarancin juriya da yake riƙe da shi akai-akai, mafi girman gami da injina ba tare da juzu'i ba, kuma mafi hadaddun lissafin lissafi yana bayarwa ba tare da tsangwama na injiniya ba. FASSARAR QINGDAO QIANGSENYUAN ta cika wannan ma'auni a kullum. Hankalinsa yana tsayawa mai kaifi: kayan aikin masana'antu inda gazawa ba zaɓi ba ne - bawul ɗin matsa lamba, gidajen famfo, shafukan winch, cobalt gami nozzles. Ba samfura ba. Ba sau ɗaya ba. Sassan manufa-mahimmanci da aka gina don juriya, ba nunawa ba.
Ga injiniyoyi waɗanda ke ƙayyadad da ɓangarorin al'ada masu juriya a cikin na'urorin lantarki, makamashi, ko kayan aikin hannu masu nauyi-wannan shine inda daidaiton girman ya gamu da tabbacin ƙarfe. Inda "manyan masana'anta daidaitaccen ma'aikata" ya daina zama yaren talla kuma ya fara ayyana abin da ke yiwuwa a zahiri.
