Lokacin da injiniyoyi suka ƙididdige Inconel 625 don babban matsuguni na bawul ɗin bawul ko ɓangaren famfo na cikin teku, ba kawai zaɓin alloy suke ba — suna ƙaddamar da kwanciyar hankali a 980 ° C, juriya ga ramuka a cikin mahalli mai arzikin chloride mai ɗanɗano, da rashin haƙuri ga rashin daidaituwar microstructural. Wannan shine dalilin da ya sa samo asali daga wani Inconel625 masana'anta tare da ingantaccen horo na ƙarfe -ba kawai mai rarrabawa ba - ba za a iya sasantawa ba.
Me yasa "Factory Direct" ke Canza ƙimar gazawar
Mun ga nau'ikan gazawa guda uku masu maimaitawa a cikin sassan Inconel 625 da aka yi amfani da su: lalatawar intergranular bayan jiyya mai zafi, fashewar mashin ɗin da ba zato ba tsammani, da bambancin tsari-zuwa-tsari a cikin ƙarfin samarwa sama da 750 MPa. Duk ana komawa zuwa tushen tushen guda ɗaya-rashin kulawa a tsaye akan cikakken sarkar darajar. Kamfanin ciniki ba zai iya daidaita farashin tanderu ba yayin warware matsalar. Ba zai iya sake inganta hanyoyin kayan aiki ba lokacin da mai magana ya bayyana akan kaurin bangon 0.02 mm. Kuma ba za ta riƙe takaddun shaida na AMS 5666 ko N06625 ba kafin ƙirƙira.
A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kowane Inconel 625 oda yana farawa da takaddun takaddun shaida waɗanda aka samo a ƙarƙashin ASTM B443 kuma an tabbatar dasu ta hanyar PMI da OES spectroscopy. Sa'an nan kuma mu aiwatar da cikakken jerin a cikin gida: zafi isostatic matsi (idan an buƙata), daidaitaccen CNC juyawa da milling akan injunan 5-axis tare da ramuwar thermal na ainihin lokaci, warwarewar bayani a 1093 ° C ± 5 ° C tare da yanayin argon mai sarrafawa, da wucewa ta ƙarshe ta ASTM A967. Babu handoffs. Babu kwantiragin bakin-akwatin. An rubuta kawai, windows tsari mai maimaitawa - an inganta shi a cikin tsarin injin hydraulic guda 17 don sake gina ma'aikatan Tekun Arewa tun 2021.
Inda Adadin Kasidar Takaddun Takaddun Takaddun Faɗi—da Yadda Muka Ƙirƙirar Rata
Wasu na iya jayayya cewa inconel 625 sanduna ko faranti sun wadatar don yin samfuri. Amma aikin aikin ba game da ilmin sunadarai kaɗai ba ne. Yana da game da daidaita kwararar hatsi a cikin gidan silinda na famfo na piston wanda ke ganin matsa lamba 350 MPa. Yana da game da mutuncin sararin samaniya akan tip ɗin cobalt-alloy bututun ƙarfe inda Ra ≤0.4 μm ke hana yashwar cavitation a 12,000 rpm. Yana da game da yarda da GD&T akan abin nadi na cibiyar winch inda dole ne jimlar guduwar ta tsaya a ƙarƙashin 0.015 mm a fadin mita 1.2 - duk da bambance-bambancen haɓakar zafi tsakanin Inconel 625 da flange na hawan ƙarfe.
Mu akai-akai ƙin ƙi zane-zane waɗanda ke ɗaukar halayen isotropic a cikin aikin Inconel 625. Madadin haka, ƙungiyar injiniyoyinmu suna tsara taswirar hatsi dangane da hanyoyin lodi, suna daidaita sigogin yanke don rage ƙarfin aiki a yankuna masu wadatar nickel, kuma suna aiwatar da zagayowar tashin hankali na gida kafin niƙa ta ƙarshe. Ga OEM ɗaya Kudu maso Gabashin Asiya, wannan tsarin ya yanke gazawar filin da kashi 68% akan gidajen famfo mai sauri-saboda mun ɗauki kayan azaman tsari mai ƙarfi, ba takaddun takamaiman takamaiman ba.
Ƙarfin Ƙarfi guda huɗu waɗanda ba za ku iya yin sulhu ba
Gaskiya Inconel 625 masana'anta suna buƙatar fiye da kayan aiki. Yana buƙatar shigar da hukuncin ƙarfe a kowane kumburi:
- Abun ganowa: Kowane kuri'a yana ɗauke da cikakken tarihin zafi, rahotannin gwaji mai ƙarfi, da hotuna masu ƙima - waɗanda ke da alaƙa da abubuwan da aka ƙididdigewa ta hanyar alamomin QR.
- Machinability Intelligence: Muna bin matakan lalata rayuwar kayan aiki takamaiman ga ƙimar ƙarfin aiki na Inconel 625, daidaita ƙimar abinci mai ƙarfi dangane da ra'ayin ɗaukar nauyi.
- Ka'idojin Tsayayyar Girma: Binciken CMM yana faruwa a jihohi uku na thermal - raw, bayan zafi-biyya, da kuma bayan kammalawa - don ware tushen murdiya.
- Tabbatar da Aiki: Sassan suna yin gwajin hydrostatic a matsa lamba na ƙirar 1.5 ×, sannan binciken leak helium a 1 × 10⁻⁹ mbar · L / s hankali
Wannan ba ka'idar ba ce. Ta haka ne muka isar da 42 AMS 5387-compliant cobalt-nickel pump taros ga mai ba da sabis na rijiyoyin mai na Turai-tare da aikin sake fasalin sifili da karɓar izinin wucewa 100% a ƙofar dubawa ta ƙarshe.
Abin da ke zuwa na gaba: Madaidaici Bayan Takaddun Takaddar
Iyaka na gaba ba kawai juriya mai ƙarfi ba. Yana da masana'antar masana'anta: simintin saka hannun jari Inconel 625 sifofi kusa-net tare da izinin hannun jari na mm 0.3, sannan ya ƙare saman saman rufewa tare da injiniyoyin lantarki don cimma kammalawar madubi ba tare da lalacewar ƙasa ba. Muna tabbatar da wannan tsari a yanzu don gawawwakin bawul ɗin aminci na ƙasa waɗanda ke buƙatar haɗaɗɗun lissafi na ciki da Ra ≤0.1 μm madaurin hatimi.
Idan aikace-aikacenku yana buƙatar Inconel 625 wanda ke yi-ba kawai ya wuce gwajin takarda ba- kuna buƙatar abokin tarayya wanda ke ɗaukar kowane millimita na abu azaman mahimmin manufa. Ba mai kaya ba. Injiniyan hadin gwiwa. Wanda ke auna nasara ba a cikin tankunan da aka aika ba, amma a cikin shekaru na sabis mara yankewa a ƙarƙashin matsanancin zafi, inji, da kuma lalata.
Don samun dama kai tsaye zuwa wani Inconel625 masana'anta ginawa akan ƙaƙƙarfan ƙarfe-ba da'awar talla ba-ziyara https://www.tsingtaocnc.com.
