Lokacin da injiniyoyi suka ƙayyade ainihin sassan ƙarfe don tsarin na'ura mai aiki da karfin ruwa, kayan mai da iskar gas, ko manyan taro na famfo, tambaya ɗaya ta kan yi ta maimaitawa: Wanne masana'antar simintin saka hannun jari ke ba da kwanciyar hankali na gaske, daidaiton ƙarfe, da sarrafa ingancin sifili-ba kawai akan takarda ba, amma a cikin kowane tsari? Ba a samun amsar a cikin taken talla. An tabbatar da shi ta hanyar ainihin aikin duniya na cobalt alloy nozzles a karkashin 300-bar cyclic loading, AMS 5387 famfo gidaje tsira 12,000+ hours a cikin m-gas muhallin, da kuma T800 tushen winch shafts rike roundness haƙuri na ± 0.015 mm bayan zafi gama da Multi-axis magani.
Me yasa Ƙwararrun Ƙwararrun Ƙirƙirar Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararru
Yawancin masana'antu suna jefa karfe ko aluminum. Kadan daga cikin manyan allunan da ke yin tsayayya da rarrafe a 800°C, suna tsayayya da galling a cikin slurry, kuma suna riƙe ƙarfin gajiya bayan maimaita hawan keke. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana yi - akai-akai. Mun ga abokan ciniki sun canza masu kaya bayan matosai na cobalt-nickel sun gaza tabbatar da girman girman a dubawa ta ƙarshe. Dillalin su na baya ya yi amfani da zagayowar yanayin zafi. QIANGSENYUAN yana amfani da AMS 2750 mai dacewa da tanderun da aka keɓe musamman ga kowane nau'in T800-kuma yana bincika ƙananan ƙwayoyin cuta ta hanyar SEM/EDS kafin fara injin. Wannan ba bin tsari bane. Kula da kayan abu ne.
Babban ƙarfinsu ya ta'allaka ne cikin ƙarfin haɗe-haɗe guda uku: ƙwararrun albarkatun albarkatun ƙasa (tare da cikakken rahoton gwajin niƙa), sarrafa sarrafa simintin gyare-gyaren da aka daidaita don ƙaƙƙarfan ƙawancen gami da ƙwaƙƙwaran gradients, da injinan CNC wanda aka tsara tare da ramuwa ta thermal. Misali, gidan famfo na silinda na piston da aka yi daga ASTM A494 M35-1 yana buƙatar daidaiton kauri na bangon 0.02 mm a kan diamita 220 mm mai lanƙwasa. Yashi ya gaza. Mutuwar fasa. Simintin saka hannun jari kawai-haɗe tare da milling na axis 5-axis da tabbatarwa a cikin tsari - ya dace da shi. QIANGSENYUAN yana gudanar da wannan jerin a cikin gida. Babu handoffs. Babu asarar bayanai tsakanin shagon simintin gyaran kafa da shagon inji.
Haɗin Kai Tsaye Wanda A Haƙiƙa Yana Isar Da Madaidaici-Ba Alƙawura kawai ba
Wasu masana'antu "haɗe-haɗe" suna fitar da aikin gamawa. Wasu kuma suna kwangilar gwaji mara lalacewa. QIANGSENYUAN ya mallaki kowane mataki mai mahimmanci: allurar ƙirar yumbura, dipping ɗin yumbura da harbe-harbe, ɓarkewar injin-taimaka, zubar da zafin jiki, damuwa-taimakon damuwa, juyawa CNC / niƙa / niƙa, harbi peening, passivation, da CMM na tushen binciken ƙarshe-duk ƙarƙashin ɗayan ISO 9001 in-certified rufin.
Wannan yana da mahimmanci lokacin da jikin bawul ɗin ku dole ne ya dace da buƙatun ASME B16.34 Class 900 * kuma * riƙe GD&T callouts don daidaitawa (0.01 mm) da ƙarshen farfajiya (Ra 0.4 µm) akan saman rufewar ciki. Outsourcing nika yana nufin rasa iko akan ragowar rarraba damuwa. Tsallake binciken CMM a cikin tsari yana gayyatar kuskuren tarawa. QIANGSENYUAN yana aiwatar da tabbatarwa da ƙima bayan cire harsashi, maganin zafi, yanke mashin bayan injin, da ƙarewa-kowane lokaci tare da tsarin datum iri ɗaya. Mun auna 37% ƙarancin ƙin yarda da labarin farko ga abokan cinikin da suka ɗauki wannan ingantaccen tsarin tabbatarwa.
- CNC machined sassa: 3-5 axis, max ambulan aiki 1200 × 800 × 600 mm, matsayi daidaito ± 0.008 mm
- Abubuwan da aka gyara na cobalt-nickel: AMS 5387, R30006, T800-wanda aka tabbatar ta ASTM E112 girman hatsi, ASTM E1268 dendrite tazarar hannu
- Simintin ƙarfe: ASTM A48 Class 35
- Karfe & Bakin Karfe Simintin gyare-gyare: ASTM A27, A148, A743 CF8M-An gwada don abun ciki na ferrite, juriya na lalata intergranular ta ASTM A262 Practice E
Abin da Masu Siyayya Na Gaskiya Ke Neman—Kuma Abin da Ba Safai Suke Samu ba
Manajan sayayya ba sa tambayar "Shin kuna da takaddun shaida na ISO?" Suna tambaya: "Shin za ku iya jigilar raka'a 42 na toshe AMS 5387 a ranar 12 ga Yuni - tare da cikakkun takaddun shaida, rahoton CMM, da taƙaice NDT - kuma ku riƙe wannan ƙayyadaddun bayanai don Lutu #2025-087?" QIANGSENYUAN ya amsa e—saboda shirye-shiryen samar da su suna amfani da iyakataccen jadawalin iya aiki, ba sigogin Gantt ba. Ƙungiyar injiniyan su tana tabbatar da zane-zane * kafin * ambato, suna nuna rikice-rikice na GD&T waɗanda zasu tilasta sake fasalin farashi mai tsada daga baya. Ɗayan famfo OEM ɗaya na Turai ya rage zagayowar ƙirar sa-zuwa-samfurin daga makonni 14 zuwa 9 bayan sauyawa-saboda QIANGSENYUAN ta nuna rashin daidaituwar datum akan flange na gidan Silinda wanda zai haifar da gazawar rufewa a mashaya 250.
Ba su yi alƙawarin "ba da sauri ba." Suna ba da garantin kwanciyar hankali lokacin jagora: makonni 8-10 don samfura, makonni 12-14 don odar matsakaici-girma (pcs 50-500), tare da ƙimar jigilar kaya akan lokaci 98.7% a cikin watanni 18 da suka gabata. Wannan abin dogaro ya fito ne daga ƙwaƙƙwaran tsarin aiki - ba kari lokaci ba ko jigilar kaya.
Zaɓan Kamfanin Samar da Simintin Zuba Jari Na Gaba Na Gaba—Bayan Ƙasidar
Idan aikace-aikacenku yana buƙatar juriyar juzu'i na 0.02 mm akan tauraruwar cobalt gami, microstructure mai maimaitawa a cikin tushe mai yashi-simintin famfo, ko amincin saman aikin akan jikin bawul ɗin bakin karfe wanda aka fallasa ga kafofin watsa labarai na chloride-to zurfin fasaha ya fi girman girman masana'anta. Yi waɗannan tambayoyin kafin sanya hannu:
- Shin za ku iya raba rahoton ku na CMM na ƙarshe na sassa 5387 na AMS 5387-ciki har da maki auna, kasafin kuɗi na rashin tabbas, da takaddun shaida?
- Ta yaya kuke tabbatar da daidaiton tsarin hatsi tsakanin jefa kuri'a? Kuna riƙe hotunan SEM da taswirar EDS?
- Menene iyakar izinin ku akan kaurin bango don diamita na cobalt alloy bututun ƙarfe na mm 150-kafin kin ƙi harsashi?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana buga amsoshi ga duka ukun-ba a cikin farar takarda ba, amma a cikin fakitin nazarin injiniyan su. Ƙarfin su ba ma'auni ba ne. Yana da takamaiman. Su mayar da hankali ba a kan zama mafi girma zuba jari masana'anta masana'anta simintin gyare-gyare - shi ne a kan zama mafi m abokin tarayya ga manufa-m karfe sassa inda gazawar ba wani zaɓi. Shi ya sa Arewacin Amurka na'ura mai aiki da karfin ruwa tsarin integrators, Jamus famfo OEMs, da kudu maso gabas Asian na'ura kayan aiki a bakin teku maginin dawo da Lutu #5, Lutu #12, Lutu #27.
Don madaidaicin sassa na ƙarfe inda geometry, ƙarfe, da aikin ke haɗuwa-masana'anta simintin gyare-gyaren da ya dace ba kawai ya dace da ƙayyadaddun bayanai ba. Yana tsammanin su.
