Lokacin da injiniyoyi suka bayyana rasa kakin zuma kayan simintin gyaran kafa abokan haɗin gwiwa don maƙasudin ma'auni na hydraulic bawul ko babban matsi na famfo gidaje, ba kawai siyan ƙarfe ba ne - suna tabbatar da kwanciyar hankali na girma, daidaiton microstructural, da maimaita tsari-zuwa-tsari a ƙarƙashin matsanancin yanayin sabis. Mun ga ayyuka da yawa sun jinkirta-ba ta hanyar kurakuran ƙira ba, amma ta hanyar sinadarai marasa daidaituwa ko ingantaccen tsarin hatsi daga masu samar da kayayyaki waɗanda ke ɗaukar simintin saka hannun jari azaman tsarin kayayyaki. Abin da ya sa madaidaicin masana'antun a Arewacin Amurka da Turai yanzu suna buƙatar cikakkun abubuwan ganowa * kafin * ambato, ba bayan ba.
Me Yasa Mutuncin Abu Ya Fara Dadewa Kafin Motsi
Yin simintin kakin zuma da aka rasa ba batun zuba narkakkar karfe ne a cikin harsashi na yumbu ba. Yana da game da sarrafa kowane mai canzawa zuwa sama: takaddun shaida na albarkatun ƙasa, tarihin zafin jiki na ingot, abun cikin oxygen a cikin cobalt-nickel narke, har ma da girman girman rabon suturar stucco da aka yi amfani da shi a ginin harsashi. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Mun gwada shigowa T800 cobalt-tushen gami billlets da AMS 5387 bukatun-ba kawai tensile ƙarfi, amma intergranular lalata juriya bayan simulated sabis keke. Mun ƙi batches tare da> 0.015% abun ciki na sulfur saboda bayanan filin sun nuna cewa ƙofa yana daidaita kai tsaye tare da fashewar bututun ƙarfe a cikin aikace-aikacen slurry mai ɓarna.
Wannan horo ya bayyana dalilin da yasa jikin mu na matsa lamba yana riƙe ± 0.02 mm GD & T haƙuri * bayan * maganin zafi - ba a da ba - da kuma dalilin da ya sa piston famfo silinda gidaje tsira 20,000+ hours a cikin teku mai & gas hawan keke. Ba sihiri ba ne. An tattara bayanan narkar da narke, sa ido kan yanayin tanderu (raɓan raɓa ≤ -40 ° C), da kuma yanayin iska mai gani akan kowane zubo. Babu ware.
Ƙarfi huɗu waɗanda ke Kawar da Hannun Hannu-da Kasawa
Yawancin wuraren da aka gano suna tsayawa a simintin gyare-gyare. Yawancin shagunan CNC suna farawa bayan yin simintin. Tazarar da ke tsakanin waɗannan matakan biyu shine inda maɗaukaki masu mahimmanci ke biɗawa, saura yana damuwa da sassa daban-daban, da amincin saman ƙasa. QINGDAO QIANGSENYUAN ta gada shi:
- Haɗin kai tsaye: Cast → rage damuwa → inji → duba → gamawa - duk a ƙarƙashin rufin da ya dace da ISO.
- Alloy-takamaiman kayan aikiMaki na carbide da aka sadaukar da dabarun sanyaya don AMS 5387, ba tsarin saiti na “superalloy” na gama gari ba.
- Tsarin yanayin aiki: Tabbatar da CMM bayan m machining * da * bayan wucewa ta ƙarshe-saboda hargitsin thermal baya jiran dubawa na ƙarshe
- Tabbatarwa na aiki: Kowane cobalt alloy toshe yana jurewa gwajin matsa lamba na hydrostatic a 1.5 × matsa lamba na aiki, tare da bincikar rini-kumburi akan hanyoyin kwarara na ciki
Mun taɓa samun abokin ciniki na Turai ya dawo da tushe na famfo samfuri guda shida saboda ƙarancin ƙasa ya wuce Ra 0.8 µm akan fuskokin rufewa. Tushen dalili? Mai ba da kayayyaki na farko ya yi amfani da ɓarkewar yashi maimakon sarrafa tumbling bayan simintin. Mun canza zuwa ƙarewar girgiza tare da kafofin watsa labarai na yumbu, ingantattun tare da sikanin profilometer-kuma mun buga Ra 0.4 µm akai-akai. Wannan ba goge ba ne. Yana da sarrafa tsari.
Abin da “Mai Amintacce” Ainihin Ma’anarsa A Aiki
Amincewa ba da'awar talla ba ce. Halin da ake aunawa:
- Takaddun shaida da aka kawo tare da kowane jigilar kaya-ba a aiko da imel daga baya ba
- Lambobin batch Laser-etched akan kowane sashi, ana iya gano su don narkar da katako da jadawalin zagayowar zafi
- Babu sake yin aiki akan binciken labarin farko na sama da kashi 92% na odar matsakaicin girma (2023-2024 duban cikin gida)
- GD&T callouts sun fassara *lokacin* bita na injiniya - ba a sanya alama a matsayin "marasa masana'anta" bayan fara kayan aiki
Lokacin da OEM ta Kudu maso Gabashin Asiya ta buƙaci naɗaɗɗen madaidaicin madaidaicin madaidaicin shaft don motocin hakar ma'adinai, zane na farko ya ƙayyadad da HRC 58-62 ba tare da zagayowar yanayi ba. Masana aikin ƙarfe namu sun tura baya: "Wannan kewayon taurin ba tare da sanyaya mai sarrafawa ba zai haifar da ɓarna martensite a ainihin." Mun ba da shawarar HRC 54-56 tare da zafin rai biyu-da tsawaita rayuwar sabis ta 3.2 × a cikin gwaji na filin. Wannan abin dogaro ne da aka gina akan gogewa, ba zato ba.
Zaɓar Kamfanin Kayayyakin Simintin Kakin Kakinku da Ya ɓace Ba Game da Farashin ba ne—Game da Canja wurin Haɗari ne
Idan aikace-aikacen ku yana buƙatar abubuwan haɗin cobalt-nickel waɗanda ke aiki a 650°C ƙarƙashin ɗora nauyi, ko simintin ƙarfe na bakin karfe mai riƙe gaskiya ga haƙurin ASME B16.34 Class 900, to farashi-kowane-kilogram ba shi da mahimmanci. Abin da ke da mahimmanci shine wanda ke ɗaukar haɗarin lokacin da sinadarai ke motsawa, lokacin da porosity ya bayyana a cikin hanya mai mahimmanci, ko lokacin da tarin GD&T ya kasa gwajin aiki.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana aiki azaman ƙari na ƙungiyar injiniyoyinku - ba mai siyarwa ba. Muna inganta zane-zane * kafin * ƙirƙira ƙirƙira. Muna raba bayanan iya aiki na ainihin-lokaci (Cpk ≥ 1.33 akan mahimman fasalulluka). Muna riƙe duk bayanan dubawa har tsawon shekaru 10. Kuma muna jigilar kaya tare da cikakken ganowa: lambar kuri'a, ID na narkewa, yanayin zafin zafi, rahoton CMM, da tabbatar da gamawar saman.
Don injiniyoyi masu tasowa rasa kakin zuma kayan simintin gyaran kafa abokan tarayya a yau, tambayar ba "Za ku iya jefa shi ba?" Yana da "Za ku iya ba da tabbacin yin aiki - batch bayan tsari, shekara bayan shekara?" Wannan garantin yana farawa da kayan aiki, ba talla ba.
