Amintattun sassan masana'antu ba sa fitowa daga masana'antu na yau da kullun. Sun fito ne daga daidaitaccen iko na ƙarfe, horon tsari mai maimaitawa, da zurfin fahimtar yanki-musamman lokacin aiki ƙarƙashin matsi mai ƙarfi, matsananciyar lalacewa, ko mahalli masu lalata. Shi ya sa injiniyoyi ke tantancewa karfe simintin gyaran kafa don bawul ɗin na'ura mai ba da hanya tsakanin hanyoyin sadarwa, famfo gidaje, ko tsarin tsarin winch yana ƙara ƙetare masu samar da bakan-bakan da kai tsaye ga abokan haɗin gwiwa waɗanda ke ɗaukar halayen gami a matsayin injiniyan ƙa'ida ta farko-ba kawai matakin samarwa ba.
Me yasa Cobalt-Nickel Alloys Ya Bukaci Sama da Ƙwarewar Cast
Mun ga ayyuka da yawa sun tsaya tsayin daka a matakin samfuri-ba saboda ƙira mara kyau ba, amma saboda gidan simintin ba zai iya daidaita ƙananan abubuwa ba a cikin AMS 5387 cobalt gami a ƙarƙashin yashi-simintin zafi. Rabewar iyakar hatsi, rashin zato kusa da kauri-zuwa-bakin-raki, taurin da bai dace ba bayan jiyya na zafi-waɗannan ba “sabancin da za a yarda da su ba ne.” Su ne tushen abubuwan da ke haifar da gajiya da ba a kai ba a cikin gidajen piston famfo na Silinda ko kuma zubewar kujerun bawul ɗin matsa lamba.
Amintaccen gaskiya yana farawa kafin zubowa: tare da ƙwararrun ɗanyen abu, ingantaccen ingantaccen sinadarai-mai samarwa, da simintin gyare-gyaren hanyoyin tabbatarwa. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kowane cobalt-nickel kuri'a yana jure yanayin tabbatarwa *kafin* shirya mold. Babu wani tsari da zai shiga cikin tanderun ba tare da rubutaccen carbon, chromium, da tungsten abun ciki wanda ya dace da iyakokin AMS 5387 ba - ba kawai lakabin daraja ba. Wannan ba wuce gona da iri ba ne. Yana da yadda muke isar da nozzles na tushen T800 waɗanda ke tsira awanni 12,000+ a cikin sabis ɗin slurry mai lalata ba tare da faifai ba.
Haɗin Kai Tsaye Ba Kalma Bace - Inshorar Girma ce
Wasu masana'antun suna fitar da mashin ɗin don rage farashi. Wasu kuma suna fitar da simintin gyare-gyare zuwa "mayar da hankali ga manyan ƙwarewa." Amma lokacin da ɓangaren ku ya zama abin nadi na tsakiya wanda ba daidai ba don cin nasarar abin hawa na injiniya - yana buƙatar ± 0.015 mm zagaye a fadin tsayin 420 mm, ƙarewar Ra ≤0.8 µm, da taurin 42-46 HRC-hannun tsakanin simintin gyaran kafa da machining yana haifar da haɗari. Karɓar thermal a lokacin damuwa da damuwa. Ƙaddamar da rashin daidaituwa saboda kusurwoyi marasa daidaituwa. Ƙananan fashe-fashe da aka buɗe ta hanyar wuce gona da iri a kan simintin da aka yi.
Abin da ya sa haɗin kai tsaye ya shafi al'amuran: ƙungiya ɗaya ta mallaki tsari, zubarwa, zagayowar yanayin zafi, shirin CNC mai axis biyar, da kuma binciken CMM na ƙarshe. Muna kashe datum ɗin simintin simintin kai tsaye-babu sake cikawa, babu kuskuren tarawa. Layin simintin saka hannun jarinmu yana ciyarwa kai tsaye zuwa cikin sel mashin ɗinmu na ISO. Lokacin da abokin ciniki ya aika GD&T-zane-zane masu nauyi don simintin ƙarfe da aka yi amfani da su a cikin manyan man mai & iskar gas, muna inganta haɓakar masana'anta * kafin * ƙarni na kayan aiki-ba bayan kin amincewa da labarin farko ba.
Ikon Ingancin da ke Amsa Tambayoyi na Gaskiya-Ba Lissafin Bincike kawai ba
Rahoton "Masu wucewa/ kasa" ba sa hana faɗuwar filin. Menene ya aikata? Sanin *inda* da * dalilin da yasa karkacewa ke faruwa-da ko yana tasiri aiki. Don haka QC ɗin mu baya tsayawa a ƙididdigar ƙira. Don simintin gyare-gyaren bakin karfe wanda aka ƙaddara don tushen famfon sinadarai, muna tabbatar da juriya na lalata ta hanyar ASTM A262 Practice E etch gwajin-ba kawai ƙarfi ba. Don simintin gyare-gyaren ƙarfe a cikin tsarin na'ura mai aiki da karfin ruwa, muna yin sikanin ultrasonic * da * sassan giciye na ƙarfe a kan sassa masu mahimmanci - ba kawai dubawar gani ba.
Kowane ɓangaren da aka aika yana ɗauke da cikakkiyar ganowa: lambar zafi, jefa kuri'a, ID na mai sarrafa injin, tambarin rahoton CMM, da bayanan gwajin aiki na ƙarshe (misali, riƙewar matsa lamba a 1.5 × matsa lamba na aiki na mintuna 30). Babu ware. Wannan ba gidan wasan kwaikwayo ba ne. Ta haka ne muka taimaka wa OEM na Turai keɓe karayar da ke haifar da girgiza a cikin filogi na cobalt zuwa canjin yanayin sanyaya guda ɗaya-da gyara shi cikin sa'o'i 72.
Waɗanne Tabbatattun Simintin gyare-gyaren Ƙarfe Mai Isarwa A Haƙiƙa - Bayan Takaddun Takaddun Takaddar
Amincewa ba kawai game da rayuwa mai tsawo ba ne. Yana da game da aikin da ake iya faɗi a cikin batches, windows isar da tsayayye don matsakaicin matsakaicin girma, da tallafin injiniya wanda ke magana da yaren ku-ba jargon talla ba. Abokan ciniki sun gaya mana ainihin ƙimar da ke fitowa lokacin da injiniyan ƙirar su ya sami amsa mai dacewa: "Wannan radius na fillet zai kama yashi; ya karu zuwa 3 mm," ko "T800's machinability ya ragu sosai sama da 35 HRC; bari mu daidaita yanayin zafin."
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana mai da hankali kan nau'ikan tasiri guda huɗu -baƙin ƙarfe, karfe da bakin karfe simintin gyaran kafa, cobalt-nickel gami aka gyara, kuma CNC inji sassa-saboda zurfafawa yayi girma a aikace-aikace masu mahimmancin manufa. Ba mu kori girma. Muna magance matsalolin kwanciyar hankali a cikin bawuloli matsa lamba. Mun kawar da micro-porosity a cikin famfo Silinda gidaje. Muna isar da hadaddun geometries a cikin superalloys inda wasu ke faɗin “ba zai yiwu ba.”
Idan aikin ku na gaba ya buƙaci karfe simintin gyaran kafa waɗanda ke riƙe juriya, tsayayya da lalacewa, da jigilar kaya akan jadawalin-ba tare da abubuwan mamaki na injiniya ba-farawa da ƙaƙƙarfan ƙarfe, ba kawai ƙarfin simintin ba.
