Lokacin da injiniyoyi suka ƙididdige nozzles don tsarin hydraulic mai matsananciyar matsa lamba, manyan alluran mai & iskar gas, ko madaidaicin majalissar famfo, kwanciyar hankali ba zaɓi ba ne—ba za a iya sasantawa ba. Bambancin 0.02 mm a cikin lissafin wurin zama na iya haifar da yashwar cavitation a ƙasa da sa'o'in aiki 200. Rashin daidaituwa na 5% a cikin tsarin hatsi na cobalt na iya haɓaka lalacewa da kashi 300%. Shi ya sa OEMs na duniya ba su samo asali daga kowa ba nozzle factory. Suna duba yiwuwar gano ƙarfe. Suna tabbatar da yanayin yanayin zafi. Suna tabbatar da yardawar GD&T akan kowane tsari ba kawai na farko ba.
Cobalt Alloy Nozzles Ya Bukaci Fiye da Injin Injiniya - Suna Buƙatar Ƙwarewar Abu
Mun ga ayyuka da yawa sun kasa-ba a lokacin shigarwa ba, amma a tabbatarwa. Mai haɗa famfo na Arewacin Amurka sau ɗaya ya ƙi 147 nozzles saboda karatun microhardness ya ɓace a waje da taga AMS 5387's ± 5 HRB bayan taimako na damuwa. Tushen dalili? Wutar tanderun da ba ta dace ba lokacin jiƙa a cikin batches-ba ƙarancin shirye-shiryen CNC ba. Madaidaicin gaskiya yana farawa kafin yanke na farko.
Abubuwan da aka bayar na QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana kula da cobalt-nickel alloys a matsayin tsarin, ba abu ba. Nozzles na tushen T800 suna jurewa tabbataccen ingantaccen albarkatun ƙasa sau uku: rahotannin gwajin niƙa, nazarin yanayi ta ASTM E1086, da gwajin ultrasonic don katsewar ciki. Kowane ramin zafi yana ɗauke da cikakken ganowa-daga lambar da ba ta dace ba zuwa rahoton CMM na ƙarshe. Wannan shine yadda suke riƙe ± 0.015 mm juriya na matsayi akan 8-mm-diamita bututun bututun ƙarfe, har ma a cikin geometries tare da kusurwoyi 35 ° daban-daban da kaurin bango na 0.3 mm.
Tsarin simintin saka hannun jarin su ba wai kawai ya kwaikwayi siffofi ba. Yana sarrafa ƙwanƙwasa gradients don rage rarrabuwar carbide a cikin yankuna masu gudana mai mahimmanci. Sa'an nan Multi-axis CNC machining yana cire kawai abin da ya zama dole-tsare matsawa saman mutunci yayin da cimma Ra ≤ 0.4 µm a kan rufe fuska. Babu goge goge bayan aikin injiniya. Babu sassaucin damuwa na biyu. Fuskokin aiki kawai, shirye don gwajin matsa lamba.
Haɗin Kai Tsaye Yana Warware Giɓin Ƙirƙirar Duniya na Gaskiya
Wasu na iya yin gardama cewa fitar da simintin gyare-gyare na waje da yin injina ga ƙwararru yana haifar da mafi kyawun sarrafa farashi. Amma mun bi diddigin isar da bututun bututun ƙarfe guda 22 da aka kasa kaiwa inda aka kashe tsakanin masana'anta da kantin injuna ya haifar da juriyar juzu'i sama da ƙayyadaddun da kashi 210%. Rashin daidaituwa na fadada thermal. madaukai na sake yin rikodi. Bayanan binciken da aka ɓace tsakanin wurare.
QINGDAO QIANGSENYUAN aiki a karkashin rufin daya: yashi simintin gyaran kafa ga manyan gidaje, zuba jari simintin don hadaddun nozzles, CNC juya / milling ga m-haƙuri fasali, da kuma injin zafi magani-duk ISO 9001-certified da kuma ciki audited. Lokacin da abokin ciniki na Turai ya buƙaci nozzles 42 AMS 5387 tare da haɗe-haɗen sanyaya jackets da helical metering grooves, ƙungiyar ta kammala nazarin ƙira, kayan aiki, labarin farko, da ƙaddamar da PPAP a cikin kwanakin aiki na 11. Ba don sun yi gaggawa ba-amma saboda jefar da bayanan rage kai tsaye zuwa cikin shirye-shirye na CNC, yana kawar da zagaye uku na gwaji-da-kuskure.
Wannan haɗin kai yana ba da wani abu mai wuyar ƙididdigewa amma mai mahimmanci a aikace: lokutan jagorar da ake iya faɗi. Prototype yayi odar jigilar kaya a cikin kwanaki 14-18. Matsakaici-tsara samar (50-500 inji mai kwakwalwa) yana kiyaye ± 2-rana isar da bambance-bambancen-tabbatar a cikin 37 a jere jigilar kaya zuwa kudu maso gabashin Asiya masu kwangilar makamashi.
Haɗin gwiwar Injiniya Yana farawa Kafin odar siyayya
Yawancin gazawar nozzles ba saboda ƙarancin masana'anta ba ne. Suna faruwa ne saboda tsammanin da ba daidai ba. Muna ganin zane-zane akai-akai da ke ƙayyadaddun "Ra 0.8 µm" akan filaye waɗanda za su tuntuɓi slurry abrasive-ba tare da lura da ko ƙarshen ya shafi taimako na farko ko bayan damuwa ba. Ko GD&T callouts suna ɗaukar halayen kayan abu na isotropic a cikin ingantaccen simintin cobalt.
QINGDAO QIANGSENYUAN's ƙungiyar injiniyoyi suna nazarin kowane zane don ƙirƙira-ba don turawa baya ba, amma don tuta haɗari da wuri. Suna tabbatar da alawus ɗin murdiya na thermal don nozzles masu bakin bakin ciki. Suna tabbatar da idan ana buƙatar hardening surface *kafin* ko *bayan* contouring na ƙarshe. Suna bincika ƙayyadaddun ƙimar taurin abokin ciniki akan ainihin AMS 5387 tsufa-ba wai kawai da'awar bayanan bayanai ba. Ɗaya daga cikin abokin ciniki ya gano ainihin ƙirar su na buƙatar niƙa bayan maganin zafi, wanda ya gabatar da microcracks. Ƙungiyar ta ba da shawarar sake zagayowar tsufa da daidaita tsarin kayan aiki na CNC maimakon - kawar da niƙa gaba ɗaya.
Wannan ba goyan bayan fasaha bane. Yana da haɗin gwiwar injiniya. Kuma shine dalilin da ya sa masana'antar bututun su ta ci gaba da samun> 98.7% yawan amfanin ƙasa na farko akan ƙaddamar da labarin farko a sassan na'ura mai ba da hanya tsakanin hanyoyin sadarwa, teku, da ma'adinai.
Zaɓan masana'antar bututun ƙarfe yana nufin zaɓin bayanin martabar haɗarin aikin ku
Ayyuka masu rahusa-don ɓangarorin kayayyaki tare da faffadan juriya da yanayin gafartawa. Amma lokacin da bututun bututun ku ya daidaita ruwa mai fashewa 350, man dizal a cikin injunan ruwa, ko kuma ya jagoranci slurry a cikin injinan ramin rami, ba a auna amincin da dala da aka ajiye. Ana auna shi a cikin sa'o'i masu aiki, tazarar kulawa, da kuma guje wa rufewar da ba a shirya ba.
Abubuwan da aka bayar na QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana gina nozzles don sakamako-ba kasida ba. Ƙarfinsu ya ta'allaka ne a cikin bayanan sarrafa tsari, ba taken talla ba. A cikin gano kayan abu, ba kawai akwatunan bin doka ba. A cikin tattaunawar injiniyanci, ba maganar ma'amala ba.
Idan aikace-aikacen ku yana buƙatar amincin girman girman, daidaiton ƙarfe, da takaddun ingancin sifili-to binciken ku don nozzle factory ya ƙare inda daidaito ya fara: tare da tabbatar da iko akan dukkan sarkar darajar, daga sinadarai na alloy zuwa gwajin aikin ƙarshe.
