Lokacin da injiniyoyi suka ƙididdige sassan ƙarfe na ƙarfe don bawul ɗin ruwa, gidaje masu matsa lamba mai ƙarfi, ko shingen tsarin winch, ba kawai siyan abubuwan haɗin gwiwa ba ne - suna tabbatar da amincin aiki a ƙarƙashin matsananciyar damuwa. Shi ya sa zabar dama foda metallurgy company factory ba game da takaddun kwatancen mai siyarwa ba ne. Yana game da tabbatar da sarrafa ƙarfe, maimaita juzu'i, da wayar da kan yanayin gazawar da aka gina cikin kowane mataki na tsari.
Me yasa Cobalt-Nickel Alloys ke Buƙatar Fiye da Daidaitaccen Simintin Ɗaukaka
Mun ga gazawar gama gari guda uku a cikin manyan majalissar famfo mai sawa: ƙaramar ƙararrawa kusa da wuraren da zafi ya shafa, galling ɗin da ba a kai ba a saman mating, da taurin batch-to-batch a cikin AMS 5387 cobalt alloy nozzles. Waɗannan ba kurakuran injina ba ne - rashin daidaiton tsarin kayan abu ne. Ma'auni na asali suna kula da T800 na tushen cobalt kamar bakin karfe. Ba su ba. Ƙarfafawar thermal shine 1/5th na 304SS. Ƙunƙarar ƙarfi shine 2.7 × mafi girma. Indexididdigar injin iya zama ƙasa da 15% na tagulla mai sarrafa kayan kyauta.
Shi ya sa a gaskiya foda metallurgy company factory dole ne a haɗa simintin gyare-gyare da injina-ba a matsayin matakai na jeri ba, amma a matsayin sarrafawa masu dogaro da juna. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., zuba jari simintin gyaran kafa an tsara tare da CNC toolpaths a zuciya: daftarin kusurwoyi daidaita abun yanka alkawari iyaka; Tsarin gating yana guje wa ma'aunin zafi mai zafi wanda ke karkatar da gidajen silinda na bakin ciki a lokacin jiyya mai zafi bayan simintin. Ba mu kawai jefa farko da injin daga baya ba-muna yin kwatankwacin matakai biyu a lokaci guda ta amfani da thermal-mechanical FEA kafin zuba ingot na farko.
Haɗin Kai Tsaye Ba Kalma Bace - Inshorar Girma ce
Wasu masu samar da kayayyaki suna fitar da kammalawa zuwa faranti na ɓangare na uku. Wasu kuma suna kwangilar maganin zafi zuwa tanderun yanki. Kowane hannun hannu yana kawar da ganowa-kuma tare da shi, amincewa da yarda da GD&T. Gidajen silinda na piston tare da ± 0.01 mm juriya juzu'i ba zai iya tsira da takaddun shaida guda biyu daban-daban da matakan CMM masu zaman kansu guda uku.
QINGDAO QIANGSENYUAN aiki a karkashin daya ISO-compliant rufin: yashi simintin gyaran kafa ga manyan ƙarfe tushe, zuba jari simintin for cobalt gami matosai, Multi-axis CNC machining ga matsa lamba bawul jikin, da kuma a cikin gida passivation, harbi peening, da kuma HVOF shafi. Kowane lamba yana komawa zuwa rahotannin gwajin injin niƙa, rajistan ayyukan tanderu, da bayanan binciken CMM da aka adana a cikin bayanai guda ɗaya. Lokacin da abokin ciniki ya buƙaci takaddun PPAP Level 3 don ɓangaren famfo na AMS 5387, muna isar da cikakkiyar ganowa-ba taƙaitawa ba.
Wannan ba dacewa ba ne - larura ce ta ilimin kimiyyar lissafi. Rashin daidaituwar haɓakar thermal tsakanin abin da ake saka cobalt-nickel da mahalli na baƙin ƙarfe kawai yana bayyana kansa bayan zagayowar zafi 500. Ba tare da ilimin tsarin da aka raba a cikin sassan ba, wannan rashin daidaituwa ya zama gazawar filin - ba bayanin bayanin ƙira ba.
Tabbatar da Duniya ta Gaskiya ta Buga Takaddun Shaida
Takaddun shaida suna da mahimmanci-amma kawai lokacin da aka tabbatar da ainihin abubuwan amfani. Muna bin diddigin aikin filin akan kowane abin nadi na cibiyar winch wanda aka aika zuwa injin injin OEMs a kudu maso gabashin Asiya. Bayanai sun nuna ginshiƙan da aka yi amfani da su daga T800 gami da damuwa mai ƙarfi mai ƙarfi (wanda aka auna ta hanyar XRD) na ƙarshe na 3.2 × ya fi tsayi iri ɗaya daga 4140 karfe da aka bi da zafi na al'ada-duk da farashin naúrar 27% mafi girma. ROI ba ka'ida bane. An shiga cikin rahotannin raguwar lokaci daga wuraren hakar ma'adinai a Yammacin Ostiraliya.
Abokan ciniki sukan yi tambaya: "Shin za ku iya riƙe ± 0.005 mm akan fuskar cobalt alloy flange 300 mm?" Ee-amma kawai idan muka sarrafa duka jeri: pre-machining danniya taimako a 950 ° C na 4 hours, katse sanyaya don kauce wa sigma lokaci hazo, gama juya tare da cryogenically sanyaya carbide abun da ke ciki, da kuma karshe dubawa a kan 0.3 µm ƙuduri na gani kwatanta-ba kawai CMM. Ba mu yi alkawarin haƙuri ba. Muna taswirar ainihin yanayin da ake buƙata don cimma su.
Zabar Abokin Hulɗar Ƙarfa na Foda yana nufin yin Tambayoyi masu wuyar gaske
Kada ku tambayi "Shin kuna yin sassan cobalt?" Tambayi: "Mene ne matsakaicin girman batch ɗin ku na AMS 5387 ba tare da cancanta ba?" Kada ku tambayi "Shin an tabbatar da ku?" Tambayi: "Nuna mani binciken binciken binciken cikin gida na ƙarshe akan tabbatar da kayan da ke shigowa don zafi mai zafi."
A foda metallurgy company factory yana samun amana ta hanyar nuna gaskiya-ba ƙasidu ba. QINGDAO QIANGSENYUAN tana ba da takaddun shaida na albarkatun ƙasa kafin tabbatarwa. Muna ba da alamar rikice-rikice na GD&T yayin nazarin zane-ba bayan ƙaddamar da labarin farko ba. Muna gina samfura ta amfani da kayan aikin samarwa da abubuwan amfani, ba gajerun hanyoyi ba.
Makomar ta abokan hulɗa ce waɗanda ke ɗaukar ƙarfe a matsayin tsarin rayuwa-ba takamaiman takamaiman takaddar ba. Yayin da matsi na famfo ke hawa sama da mashaya 700 da kayan mai & gas ke aiki a -46 ° C, rata tsakanin "mai kyau isa" da "shirye-shirye-mahimmanci" yana faɗaɗa. Wannan gibin shine inda daidaito yake farawa-kuma inda QINGDAO QIANGSENYUAN ke bayarwa.
