Lokacin da injiniyoyi suka ƙididdige sassa don famfunan ruwa na ruwa, bawul na teku, ko tsarin winch masu nauyi, “kusa sosai” ba zaɓi ba ne. Bambancin 0.02 mm a cikin kujerar cobalt-alloy bututun ƙarfe na iya haifar da lalacewa da wuri. Rukunin ƙananan porosity a cikin gidan simintin simintin yashi na iya yin lahani ga amincin matsi a mashaya 350. Shi ya sa OEMs na duniya da masu samar da Tier-1 ba sa nemo kawai madaidaicin simintin gyare-gyaren ma'aikata - sun ƙware don horo na ƙarfe, maimaita juzu'i, da ingantaccen aiki a ƙarƙashin nauyin gaske na duniya.
Me yasa ƙwararrun Ƙwararrun Ƙirƙirar Ƙwararrun Ƙwararrun Ƙarfin Ƙarfi
Yawancin wuraren da aka gano suna jefa baƙin ƙarfe ko daidaitaccen bakin karfe. Kadan master AMS 5387 cobalt alloy - wani abu mai kusa-sifili fadada zafi, matsananci juriya ga galling, da tensile ƙarfi sama 1,300 MPa bayan zafi magani. Mun ƙera kayan aikin famfo sama da 12,000 T800 tun daga 2021. A cikin wani aikin rijiyoyin mai na Arewacin Amurka, filogin cobalt na mai gasa ya gaza a sa'o'in aiki 4,200 saboda rarrabuwar carbide mara daidaituwa. Rukunin mu sun wuce sa'o'i 9,800 - an tabbatar da taswirar ƙarfe-ƙarshen abokin ciniki da taswirar tauri a kowane yanki. Bambancin? Haɗin gwiwar fasaha kai tsaye tare da ƙwararrun masu samar da albarkatun ƙasa, ba kawai siyan oda ba. Kowane narke ana iya gano shi zuwa lambar zafi, rahoton bayyani, da takardar shedar girman hatsi - babu keɓe.
Haɗin Kai Tsaye Ba Kalma Bace - Kasafin Kuɗi Ne na Haƙuri
Outsourcing simintin gyare-gyare, inji, da kuma gama sarrafa gutsuttsura. Dimensional drift tarawa: mold motsi → core diyya → machining gyara kuskure → thermal murdiya a lokacin danniya taimako. A mu Qingdao makaman, wannan injiniya tawagar kula da zuba jari simintin gyaran kafa na piston famfo gidaje, biyar-axis kwane-kwane milling na ciki bawul mashigai, da karshe HVOF shafi na sealing saman. Muna riƙe GD & T callouts da ƙarfi fiye da ASME Y14.5 Level III: matsayi na gaskiya ± 0.015 mm akan Ø8 mm datum fasali, surface gama Ra ≤0.4 µm a kan tsauri sealing zones. Babu handoffs. Babu tafsirin tawili. Takaddun tsari ɗaya kawai, shirin dubawa ɗaya, sarkar lissafi ɗaya.
Ba kwa buƙatar "Cikakken Sabis" - Kuna Buƙatar Daidaitaccen Inda Yake da Mahimmanci
Wasu masu samar da kayayyaki suna tura fa'idodi masu fa'ida - gears, brackets, homes - diluting mayar da hankali. Muna mai da hankali kan nau'o'i masu girman kai guda huɗu: sassa na aikin CNC na'ura, abubuwan haɗin gwal na cobalt-nickel, simintin ƙarfe daidai, da simintin ƙarfe / bakin karfe mai inganci. Me yasa? Domin kowane yana buƙatar ilimin tsari daban-daban. Yin simintin yashi babban abin nadi na tsakiya yana buƙatar sarrafa adadin sanyaya don guje wa fashewar martensitic a cikin sassa masu kauri. Zuba hannun jarin bututun bututun ƙarfe na AMS 5387 yana buƙatar madaidaicin ƙirar kakin zuma ramawa da bayanan harsashi na yumbu waɗanda ke hana iskar iska. Ba mu ketare masu aiki tsakanin waɗannan yankuna. Muna ba da ƙwararrun ƙwararrun masanan ƙarfe waɗanda suka tabbatar da hawan keke na cobalt 17, mashin ɗin da aka ba da izini akan Hurco VMX60Si don taurin superalloys, masu fasaha na CMM sun daidaita zuwa ISO 10360-2 kowace rana.
Tabbacin Isarwa Yana farawa Kafin Zuba Farko
"Isar da kan lokaci" yana nufin komai idan raka'a 10 na farko na buƙatar sake yin aiki. Gudun aikin mu na dogaro yana farawa a zana bita - ba jadawalin samarwa ba. Muna ba da alamar rikice-rikice na GD&T kafin fara kayan aiki: haƙurin bayanin martaba na ± 0.05 mm akan hanya mai lanƙwasa wacce ta yi karo da daidaitattun ƙimar zaizayar wutar lantarki; ajin zaren da ba daidai ba da aka ƙayyade ba tare da samun damar auna diamita na farar ba. Muna dawo da bayanan da aka ba da bayanin a cikin sa'o'i 48, gami da tasirin farashin samarwa - misali, sauyawa daga M12 × 1.25 – 6H zuwa M12 × 1.25 – 5H yana rage lokacin niƙa da 37% ba tare da tasirin aiki ba. Don samfuri, muna jigilar rahotannin labarin farko tare da sikanin CMM wanda aka lulluɓe akan ƙirar CAD. Don gudanar da ƙara, kowane ƙuri'a ya haɗa da cikakken ganowa: rajistan ayyukan zafi, sigogin injina, bayanan dubawa, da maƙasudin tarkace - duk an kiyaye su har tsawon shekaru 15.
Masu siyan masana'antu na duniya sun zaɓi QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ba don farashi mafi ƙasƙanci ba, amma don mafi ƙanƙancin jimlar kuɗin mallaka: ƙarancin faɗuwar filin, tazarar sabis mai tsayi, da cancantar ban mamaki. Lokacin da aikace-aikacenku ya buƙaci madaidaicin simintin gyare-gyaren ma'aikata iyawar da ta samo asali a cikin kimiyyar gami, ba kawai ƙayyadaddun kayan aiki ba - a nan ne daidaiton girman ya gamu da tabbacin aiki.
