Lokacin da gidan famfo na hydraulic ya kasa ƙarƙashin matsin lamba 350-bar, yana da wuya ƙirar ƙirar ke da laifi. Mafi sau da yawa, rashin daidaituwa na microstructural a cikin kayan tushe-ko 0.012 mm drift mai girma a cikin wurin zama na bawul bayan maganin zafi. Nan ne a daidai CNC machining factory ya daina zama mai siyarwa kuma ya zama abokin tarayya na rage haɗari.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ya shafe shekaru 14 yana warware daidai waɗancan gazawar-ba a cikin ka'idar ba, amma a cikin tsarin duniya na ainihi: laka tana fitar da keken keke a 180 ° C, ma'adinan abin hawa winch shafts suna ɗaukar girgizar 42 kN·m, bawul ɗin sarrafa ƙasa da aka fallasa ga H₂-cikakken brine. Mun ga sassan cobalt-nickel sun fashe yayin tabbatarwar GD&T ta ƙarshe saboda mai siyarwar ya tsallake daidaita-gudanar hatsi a cikin daidaitawar simintin gyare-gyare. Mun sake yin aikin famfo na AMS 5387 sau biyu - na farko don microcracks na saman daga niƙa mai ƙarfi, na biyu don murɗawar damuwa bayan ɓarna. Waɗannan ba labari ba ne. Mahimman bayanai ne waɗanda suka tsara tarin tsarin mu.
Madaidaicin gaskiya ba kawai haƙuri ba ne. Yana da kwanciyar hankali a faɗin yanayin zafi. Yana da ci gaba na ƙarfe daga ƙofa zuwa farfajiya mai mahimmanci. Sanin lokacin da ake yin injin kafin ko bayan maganin zafi-kuma me yasa T800 cobalt alloy ke buƙatar ƙimar ciyarwar 3° a hankali fiye da Inconel 718 a daidai RPM. Kayan aikin mu masu yarda da ISO yana gudanar da cibiyoyin CNC masu yawa tare da saka hannun jari da layukan simintin yashi - ba a matsayin sassa daban ba, amma azaman matakan daidaitawa. Lokacin da kuka aika zane don mahalli na famfo piston, ba kawai muna faɗin lokacin mashin ɗin ba. Muna bincika ƙayyadaddun taurin ku akan simintin simintin simintin gyare-gyare, ingantattun sigogin yanayin zafin zafi tare da rahotannin gwajin injin mu na mai siyar da kayan mu, da kwaikwayi hanyoyin murdiya na zafi kafin yanke guntu na farko.
- CNC Machined Parts: Madaidaicin kwantena a kan karfe, bakin karfe, da taurin gami - an gudanar da su zuwa ± 0.005 mm akan ƙwanƙwasa mai mahimmanci, tare da ƙasa ya ƙare zuwa Ra 0.4 µm
- Abubuwan da aka haɗa na Cobalt-Nickel Alloy: Nozzles, matosai, da sassa masu jujjuyawa a cikin AMS 5387, T800, da ma'auni na tushen cobalt na al'ada - wanda aka yi da kayan aikin PCD da coolant cryogenic.
- Iron & Karfe Castings: Tushen famfo mai yashi da ductile baƙin ƙarfe bawul bawul-tare da cikakken ganowa daga ladle chemistry zuwa ƙarshe na NDT rahoton.
- Majalisun Tsari Tsari: Gidajen simintin ya ƙare tare da milling 5-axis, sannan sun dace da abubuwan haɗin gwiwa ta hanyar gaging na aiki-ba kawai CMM scans ba.
Wasu na iya jayayya cewa simintin gyare-gyare da CNC ya kamata su kasance a ɓoye - cewa ƙwararrun kantuna suna ba da sakamako mafi kyau. Amma ga abin da ke faruwa lokacin da aka raba su: gidan wasan kwaikwayo ya haɗu da ƙayyadaddun ƙarfin ƙarfi amma yana ba da rarrabuwar carbide mara daidaituwa; injunan shagon CNC don bugawa, sannan ya gano 0.03 mm na gudu ba zato ba tsammani a kan jirgin matukin jirgi. A QINGDAO QIANGSENYUAN, injiniyan injiniya ɗaya yayi bitar GD&T ɗin ku, ya yarda da ƙirar ƙira, yana tabbatar da lokacin jiƙan zafi, kuma ya sanya hannu kan rahoton CMM na ƙarshe. Haɗin kai tsaye ba game da farashi ba ne - yana da game da kawar da makafi tsakanin matakai.
Ba mu yarda da "kamar yadda aka zana" azaman ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun bayanai ba. Kowane bawul ɗin matsa lamba yana jurewa gwajin hydrostatic a 1.5 × ƙimar aiki matsa lamba. Kowane cobalt alloy bututun ƙarfe yana samun bincike na gani akan samfuran samfuri uku a kowace kuri'a. Kowane jigilar kaya yana ɗaukar matrix matrix mai haɗawa da lambar ɓangaren → lambar zafi → sigar shirin CNC → ID mai aiki → tambarin lokutan dubawa. Idan aikace-aikacenku yana buƙatar bin sashe na ASME BPVC na VIII ko takaddun shaida na API 6A, za mu tsara abubuwan buƙatun ku zuwa tsarin mu da aka rubuta-ba alƙawarin daidaitawa nan gaba ba. A halin yanzu, takaddun shaida na mu na yanzu sun rufe ISO 9001: 2015, ISO 14001: 2015, da IATF 16949: 2016 - tare da ci gaba da bincike don ISO 13485 da PED 2014/68/EU.
Zabar a daidai CNC machining factory ba game da mafi ƙasƙanci ba. Yana da game da wanda ya kama kuskure kafin ya isa layin taron ku. Wanene ya fahimci cewa 0.008 mm taper akan abin nadi na cibiyar winch ba ya haifar da gazawar kai tsaye-amma yana haɓaka lalacewa ta hanyar 300% sama da sa'o'in aiki 12,000. Wanda ke kula da zanen ku ba a matsayin odar siyayya ba, amma azaman sadaukarwar injiniyan da aka raba.
FASSARAR QINGDAO QIANGSENYUAN tana aiki kai tsaye tare da injiniyoyin ƙira-ba tashoshin sayayya ba. Muna ba da amsa ga RFQs tare da ra'ayoyin ƙira a cikin sa'o'i 48, ba madaidaicin tebur na lokacin jagora ba. Muna gina samfura tare da ainihin ƙayyadaddun kayan aikinku, ba masu maye gurbin hannun jari ba. Kuma lokacin da famfon na gaba na gaba ya buƙaci tsattsauran ra'ayi, juriya mai ƙarfi, ko ƙirar ƙirar ƙirar ƙirar ƙirar ƙirar-mun riga mun gwada sabbin kayan lantarki don kammalawar EDM na T800, da kuma cancantar bayanan Laser-taimako don abubuwan lalacewa. Daidaito ba a tsaye ba. Mu ma.
