Lokacin da injiniyoyi suka ƙididdige sassa don famfunan ruwa, bawul ɗin mai, ko tsarin winch mai nauyi, ba kawai suna buƙatar “haƙuri ba.” Suna bukata sakewa microstructure mutunci, taurin saman wanda ya tsira daga 200 MPa cyclic loading, kuma Geometries waɗanda ke riƙe ± 0.005 mm a fadin sassan cobalt-nickel gami da kauri fiye da 40 mm. A nan ne gaskiya daidai dunƙule machining factory yana raba nasara mai mahimmancin manufa da gazawar filin.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana aiki da ɗayan irin wannan kayan aiki - ba a matsayin babban shagon aiki na gaba ɗaya ba, amma a matsayin abokin haɗin gwiwa a tsaye don abubuwan da aka haɗa da juzu'i inda ɗimbin ɗigon ruwa ke nufin zubewar matsin lamba, rami saman yana haifar da bala'i mai lalacewa, da rashin daidaiton kayan yana haifar da karyewar gaji da wuri. Mun gan shi da hannu: gidan famfo na piston da aka ƙera zuwa GD&T na ƙima amma tare da kwararar hatsi marasa sarrafawa a cikin yankin simintin AMS 5387 ya gaza gwajin girgiza a 1,200 rpm. Gyaran ba shine mafi tsananin jurewar hanyar kayan aiki ba - yana sake sabunta aikin simintin saka hannun jari, lokacin jiyya na zafi, da sake zagayowar taimako na damuwa bayan injin. Wannan shine zurfin da ake bukata.
Ƙarfi guda huɗu suna ba da ma'anar aikin su - kuma me yasa ƙungiyoyin sayayya a Arewacin Amurka da Turai ke komawa don tabbatar da tushe na biyu ko samfuran haɗari masu haɗari:
- Ƙwararren Cobalt-nickel fiye da takaddun bayanai: Ba wai kawai machining T800 ko AMS 5387 - amma sarrafa thermal murdiya a lokacin Multi-axis milling na bakin ciki-banga nozzles, sarrafa guntu fitarwa a cikin zurfin makafi ramukan cobalt gami matosai, da kuma tabbatar da microhardness gradients a fadin zafi-mayya zones ta yin amfani da calibrated Rockwell A-sikelin gwajin. Gano danyen abu ba aikin takarda ba ne; ƙayyadaddun rahotannin ƙayyadaddun tsari ne da aka ɗaure ga kowane jigilar kaya.
- Haɗin simintin-zuwa-ƙasa: Yawancin masu samarwa suna fitar da simintin gyare-gyare ko kammalawa. QINGDAO QIANGSENYUAN ta mallaki duka biyun. Wannan yana nufin gidaje na silinda suna fitowa daga ƙirar saka hannun jari → warware matsalar → m CNC → taimako na damuwa → gama machining → Tabbatar da CMM → wucewa - duk ƙarƙashin rufin ɗaya, tare da tarihin zafi a kowane mataki. Babu handoffs. Babu mamaki mai girma tsakanin matakai.
- Ma'auni na aiki akan yarda da kayan kwalliyaRa 0.4 kadai ba ya yanke hukunci akan kujerar bawul ɗin matsa lamba - an inganta shi da rarrabuwar ruwa (Cv) da ƙimar ɗigon wurin zama ta ISO 5208 Class VI. Ka'idar binciken su ta ƙunshi gwajin matsa lamba na aiki akan ɗimbin samfuri, ba kawai daidaita yanayin awo ba. Lokacin da abokin ciniki ya nemi abin abin nadi na tsakiya mara daidaitaccen winch tare da radiyo mai ɗaukar nauyi mai asymmetric, ƙungiyar ta gudanar da taswirar damuwa na FEA-kwaikwayo kafin yanke ƙarfe na farko - sannan an tabbatar da damuwa ta ƙasa tare da XRD.
- Lean kisa tare da bayyana aikin injiniya: Babu maganar baki. Bita na zana sun haɗa da ingancin kiran GD&T, bayanan yuwuwar kayan aiki, da ra'ayin masana'anta - kamar tuta radiyon 0.1 mm akan filogin T800 wanda zai buƙaci EDM maimakon juyawa, ƙara kwanaki 3 da farashi 18%. Shirye-shiryen samarwa suna kulle lokacin gina lokaci da wuri. Prototype yana ba da oda a cikin kwanaki 14-18; matsakaici-girma yana gudana yana kula da windows isar ± 2-rana - ba "da wuri-wuri ba."
Wasu na iya yin gardama cewa ingantattun injina na ketare yana ɗauke da larurar sadarwar da ba za a iya kaucewa ba ko kuma ingancin canji. Amma a aikace, abin da ke da mahimmanci shine saurin amsawa, ba yanayin ƙasa ba. Lokacin da wani famfo na Turai OEM ya gano 0.012 mm taper taper a cikin gwajin gwaji na gidaje na Silinda, ƙungiyar injiniyoyin QINGDAO QIANGSENYUAN sun raba bayanan haɓakar zafin jiki na raye-raye daga Mazak INTEGREX i-200S, sun gano yanayin yanayin sanyi mai sanyi, daidaita yanayin ramuwa, kuma sun isar da ɓangarorin gyara a cikin cikakkun bayanai na CMM. Wannan ba "sauri mai sauri ba." Mallakar tsari ce ta ainihin-lokaci.
Kayan aikinsu na yarda da ISO baya tsayawa akan takardu. Kowane bangaren cobalt gami yana ɗauke da cikakken yanayin ganowa: lambar narkewa, kwanan ranar jefawa, ID ɗin log ɗin makera mai zafi, ID na injin CNC, lambar lamba ta ma'aikaci, da tambarin lokacin dubawa na ƙarshe. Babu wani abu da aka kwatanta. Ba a ɗauka komai. Lokacin da juriya na lalata ya shafi al'amuran, ƙarewar saman ba kawai auna ba - an tabbatar da shi akan sakamakon feshin gishiri na ASTM B117. Lokacin da rayuwar gajiya tana da mahimmanci, gwajin ultrasonic yana bincika amincin ƙasa kafin fara aikin injin ƙarshe.
Ga injiniyoyi masu ƙayyadaddun sassa inda gazawar ba zaɓi ba ne - bawul ɗin matsa lamba a cikin kwas ɗin sarrafa ruwa na teku, harsashin famfo a cikin rijiyoyin hakowa na arctic, ko shingen winch akan motocin hakar ma'adinai mai tan 90 - haɗin gwiwa tare da daidai dunƙule machining factory yana nufin canzawa daga gudanarwar mai ba da kaya zuwa rage haɗarin haɗin gwiwa. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana gina wannan gadar: ba tare da da'awar tallace-tallace ba, amma tare da rubuce-rubucen tarihin zafi, ingantattun rahotannin CMM, takaddun shaida na ƙarfe, da sassan da ke tsira daga zagayowar ayyuka na ainihi - ba kawai ƙayyadaddun bayanai ba.
Dubi gaba: R&D su mayar da hankali kan matasan simintin-machining workflows - kamar kusa-net-siffar cobalt gami simintin gyaran kafa tare da hadedde sanyaya tashoshi - sigina inda high-haƙuri masana'antu ke kan gaba. Ba kawai lambobi masu tsauri ba. Haɗin kai mai wayo. Ƙananan musaya. Ƙarin tabbaci.
