Babban inganci kayayyakin da aka yi da foda metallurgy factory Kada ku hadu da ƙayyadaddun bayanai kawai-suna tsira daga matsa lamba, suna tsayayya da lalacewa, kuma suna riƙe da juriya bayan dubban hawan keke. Amma ga abin da mafi yawan masu saye ke kau da kai: foda ƙarfe kawai ba ya da garantin aiki. Babban bambance-bambancen shine yadda masana'anta ke fahimtar * mahallin aiki *: ko cobalt alloy nozzle yana ciyar da ruwan zafi mai zafi a cikin rijiyar teku, ko kuma gidan famfo na piston dole ne ya shawo kan tashin hankali a cikin injin hako ma'adinai. Wannan shine inda kimiyyar kayan aiki ta hadu da niyya ta injiniya-kuma inda QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana ba da sakamako mai maimaitawa.
Mun ga ayyuka da yawa sun tsaya tsayin daka a matakin samfuri-ba don ƙirar ta gaza ba, amma saboda mai siyarwar ya ɗauki sashin azaman lissafi, ba aiki ba. A wurin da ya dace da ISO a Qingdao, kowane sashi yana farawa da tambaya: *Menene ainihin wannan ɓangaren ke yi a cikin tsarin? Babban abin nadi na cibiyar winch ba wai taro mai juyawa ba ne kawai - kumburi ne mai ɗaukar nauyi wanda ke watsa juzu'in kN 120 yayin da yake tsayayya da lalatawar gishiri. Wannan tunanin yana siffanta komai: zaɓin kayan abu, bayanin martaba, jiyya mai zafi bayan machining, har ma da mitar dubawa.
Ƙarfin ƙarfinmu ya ta'allaka ne a cikin sarrafa kayan haɗin gwiwa waɗanda ke tura masana'anta na yau da kullun zuwa iyakokin sa-musamman AMS 5387 cobalt alloy da T800-grade superalloys. Waɗannan ba kayan “wahala-zuwa-inji” ba ne ta hanyar haɗari. Matrix ɗin su na chromium-tungsten-molybdenum yana ba da ƙaƙƙarfan zafi mai zafi da juriya - amma kuma yana buƙatar ingantaccen iko akan tsarin hatsi da rarraba carbide. Ba mu fitar da kayan aiki ba. Muna haɓaka bayanin martabar tanderu tare da ƙwararrun masu samar da albarkatun ƙasa, ingantattun gradients masu yawa ta amfani da ka'idar Archimedes da micro-CT scans, da kuma tabbatar da amincin microstructure kafin kowane yanke CNC ya fara. Misali, nozzles ɗin mu na cobalt suna ci gaba da samun> 99.2% ƙarancin dangi da taurin Rockwell C 42-46-mahimmanci ga juriya na zaizawa a cikin famfunan slurry. Ee-muna gwada kowane tsari akan ASTM B311 da ISO 2738. Ba kawai a kan takarda ba.
Haɗin kai tsaye ba kalmar tallace-tallace ba ce a nan - shine yadda muke hana ɓacin rai. Lokacin da abokin ciniki ya aika da zane na GD & T don simintin ƙarfe tare da ± 0.02 mm matsayi na haƙuri akan ramuka takwas, muna ɗaukar simintin gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyaren gyare-gyare, da kuma kammala saman ƙasa a ƙarƙashin rufin daya. Babu handoffs. Babu sake gyarawa. Babu zato game da murdiya ta zafi tsakanin matakai. Kwayoyin mu na CNC suna gudanar da bincike-bincike na Renishaw a tsakiyar sake zagayowar; Lab ɗin mu na CMM yana inganta mahimman bayanai game da manyan kayan tarihi waɗanda za a iya gano su zuwa ma'auni na NIST. Don simintin ƙarfe da aka yi amfani da shi a cikin nau'ikan nau'ikan na'ura mai aiki da karfin ruwa, muna kiyaye cikakkun abubuwan gano abubuwa daga lambar ladle zuwa rahoton dubawa na ƙarshe-ciki har da nazarin sinadarai (OES), madaidaitan gwajin tensile, da rajistan ayyukan gano aibi na ultrasonic. Idan wani bangare ya kasa, mun san ainihin dalilin da ya sa-da kuma yadda za a gyara shi kafin jirgin ruwa na gaba.
Isar da ainihin duniya ba game da saurin gudu ba ne kawai - game da tsinkaya ne. Mun aika sama da kayan aikin famfo na al'ada 1,200 zuwa OEMs na Arewacin Amurka waɗanda ke buƙatar takaddun matakin PPAP na 3, sarrafa tsarin daidaitawa na AS9100, da karɓar rashin lahani don mahimman taro masu aminci. Manajojin aikin mu ba kawai bin ƙayyadaddun ƙayyadaddun bayanai ba ne - suna ba da alamar kasadar samarwa yayin zana bita: sassan bangon bakin ciki da ke da alaƙa da yaƙe-yaƙe a cikin gidajen da aka jefar yashi, waɗanda ba za su iya yin na'ura ba tare da tallafin EDM ba, ko saman ya ƙare bai dace da buƙatun rufe aikin ba. Ɗaya daga cikin abokin ciniki na Turai ya rage ƙimar haɗin bawul ɗin su da kashi 68% bayan sun canza daga babban tushe zuwa tsarin aikin injin ɗinmu na matasan-saboda mun sake tsara tsarin gating * da* inganta tsarin jujjuyawar ƙarshe don adana ragowar damuwa kusa da saman rufewa.
Idan kana bukata kayayyakin da aka yi da foda metallurgy factory wanda ke yin-ba kawai wucewa dubawa ba-fara da buƙatun aiki, ba kawai zane-zane ba. Tambayi yadda mai kaya ke tabbatar da daidaituwar yawa a cikin hadadden geometries. Bukatar shaidar sarrafa microstructure a cikin manyan batches na gami. Tabbatar da ko ƙa'idodin dubawa sun yi daidai da yanayin amfaninku na ƙarshe: gwajin hazo na gishiri don sassan ruwa, hawan zafi don bawuloli na filin mai, ko fashe gwaji don masu tara matsa lamba. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana ginawa don sakamako, ba yarda ba. Kuma wannan shine dalilin da ya sa injiniyoyi a cikin tsarin na'ura mai aiki da karfin ruwa, motocin injiniya, da majalissar famfo na musamman suna ci gaba da dawowa - ba don ƙananan ƙididdiga ba, amma don ƙarancin gazawar filin.
