Lokacin da injiniyoyi suka bayyana a famfo casing factory, ba wai kawai yin odar gidaje na karfe ba ne. Suna yin alƙawarin kwanciyar hankali a ƙarƙashin matsa lamba 300+, amincin microstructural bayan hawan zafin jiki, da rashin haƙuri ga porosity a saman rufin ruwa. Wannan shine dalilin da ya sa ƙungiyoyi masu ƙira a OEMs na ruwa a Jamus, masu ba da sabis na filayen mai a Texas, da masu haɗa famfo ruwa a cikin Singapore koyaushe suna komawa ga abokin tarayya ɗaya: QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Me yasa "Custom" Ba Kalma ce kawai ba - La'adar Tsari ce
Mun ga ayyuka da yawa sun tsaya tsayin daka a matakin bita na zane - ba don lissafin lissafi ba daidai ba ne, amma saboda kusurwar simintin gyare-gyaren ya ci karo da damar yin amfani da injin, ko maganin zafi ya gurbata fasalin bangon bakin ciki bayan aikin injin. A QINGDAO QIANGSENYUAN, al'ada na nufin haɗin gwiwar injiniya daga rana ta ɗaya. Ƙungiyarmu ba ta jira fayilolin CAD da aka kammala ba. Muna haɗuwa da sake dubawar ƙirar abokin ciniki da wuri - tabbatar da kiran GD&T a kan haƙƙin da za a iya cimmawa, nuna kaurin bangon da bai dace ba kafin fara kayan aiki, da kuma ba da shawarar hanyoyin aiki (misali, sauyawa daga simintin yashi zuwa simintin saka hannun jari don buƙatun kammala saman 0.05 mm akan gidan famfo na AMS 5387 cobalt alloy).
Wannan ba ka'idar ba ce. A bara, wani abokin ciniki na Arewacin Amurka yana buƙatar gidaje na silinda na piston wanda zai iya ci gaba da aiki a 220 ° C tare da kwararar slurry. Asalin ƙirarsu ta yi amfani da bakin karfe 316 - wanda ya gaza gwajin gajiya bayan hawan keke 4,200. Mun ba da shawarar T800 cobalt-based gami, gudanar da kwatancen kwatancen zafin zafi, kuma mun inganta canjin tare da cikakken gwajin fashewa. Sakamako: hawan keke 17,800 kafin rashin nasara - da bayarwa a cikin makonni 11, ba 22 da aka tsara ta hanyar mai ba da su ba.
Inda Ƙwararrun Material Ya Haɗu da Sarrafa Masana'antu
Yawancin masana'antar calo ta famfo suna jefa injin *ko*. Kadan ne ke sarrafa duka biyun - kuma kaɗan har yanzu manyan manyan alloli. Cobalt-nickel gami kamar AMS 5387 ba kawai wuya a yanke ba. Suna aiki da ƙarfi da ƙarfi, suna buƙatar madaidaicin bayanan bayanan zafin jiki yayin warware matsalar, kuma suna buƙatar amincin saman da ke guje wa ƙaddamarwar ƙarami a gefuna mai matsa lamba. Shi ya sa QINGDAO QIANGSENYUAN ke kula da ƙwararrun albarkatun albarkatun ƙasa har zuwa narkakken tsari - kuma me yasa kowane bututun ƙarfe na cobalt ko toshe jiragen ruwa tare da cikakkun rahotannin ƙarfe, gami da rarraba girman hatsi da ƙididdigar rarrabawar carbide.
Kayan aikin mu mai yarda da ISO yana gudanar da ayyukan aiki iri ɗaya: simintin saka hannun jari don hadaddun hanyoyin shiga ciki (kamar jikunan bawul masu tashar jiragen ruwa da yawa), ɗigon yashi don tushe mai girman diamita, da 5-axis CNC machining don saman rufewa na ƙarshe da mahaɗar hawa. Maganin zafi ba a fitar da shi ba - an jera shi a layi. Ƙarshen saman ba kayan kwalliya ba ne - an ƙayyade shi ta kowane buƙatu na aiki: Ra 0.4 µm don filayen hatimi mai ƙarfi, harbin peening don gajiya-mahimmancin fillet, wucewa kawai inda juriyar chloride ke da mahimmanci.
Abin da “Mai Amintacce” Ainihin Ma’anarsa A Aiki
Amincewa ba kawai isar da kan lokaci ba ne. Sanin kwanon famfo ɗin ku ba zai zube ba a farawa saboda yanayin fuskar flange ya kasance tsakanin 0.015 mm a fadin 450 mm - tabbatar da CMM *bayan * mashin ɗin ƙarshe * da * sakewa bayan maganin zafi mai rage damuwa. Yana da cikakken ganowa: lambobi masu yawa da aka buga akan kowane bangare, suna da alaƙa da bayanan dubawa, takaddun kayan aiki, da sigogin tsari da aka shiga cikin ainihin lokaci.
Mun gina dogara a cikin ƙirar aikin aiki. Babu “umarnin gaggawa” da ke dagula daidaitattun lokutan gubar - maimakon haka, muna amfani da tsare-tsare na ƙima tare da keɓaɓɓun sel don abubuwan haɗin gwal. Prototype yana bin ka'idar dubawa iri ɗaya da samar da ƙara. Kuma lokacin da abokan ciniki suka tambaya, "Shin za ku iya riƙe ± 0.02 mm akan wannan tushe mai yashi mai diamita 600?" - ba mu ce "watakila." Muna nuna musu iyawar bayanan binciken daga rukuninmu uku na ƙarshe.
Zaɓan Masana'antar Casing ɗin Fam ɗin Dama Tsararriya ce ta Fasaha - Ba Motsa Jiki ba
Idan aikinku na gaba ya ƙunshi famfunan ruwa mai ƙarfi, masu haɓakar ruwa, ko tsarin sarrafa sinadarai, yi waɗannan tambayoyin kafin sanya hannu kan PO:
- Shin suna yin tabbacin kayan shigowa - ko kawai suna karɓar takaddun shaida?
- Shin za su iya rubuta lokutan jiyya na zafin zafi da ƙimar sanyaya don takamaiman ƙimar alloy ɗin ku?
- Shin suna duba mahimmancin girma *bayan* gamawa - ba kawai bayan injina ba?
- Shin za su raba rahotannin da ba su dace ba idan tsari ya gaza - ko kawai a zubar da maye?
QINGDAO QIANGSENYUAN ya amsa e - tare da shaida. Ba da'awar talla ba. Ainihin rajistan ayyukan dubawa. Rahoton CMM da aka auna. Taswirar bayanan thermal. Wannan shine yadda kuke tabbatar da cancanta - ba kawai da'awar ba.
Makomar amincin famfo ya ta'allaka ne cikin tsananin haɗin kai tsakanin simintin gyare-gyaren simintin gyare-gyare, ingantattun injiniyoyi, da takamaiman aikace-aikace. QINGDAO QIANGSENYUAN yana gina wannan damar yanzu - bawul ɗin matsa lamba ɗaya, gidaje silinda ɗaya, bututun ƙarfe na cobalt guda ɗaya a lokaci guda. Lokacin da tsarin ku ya dogara da shi, babu wani madadin tabbatar da kisa.
