Lokacin da injiniyoyi suka ƙididdige ayyukan masana'anta na mashin karfe, ba kawai suna ba da odar ƙarfe ba - suna samun kwanciyar hankali a ƙarƙashin nau'ikan hydraulic mashaya 300, juriya na lalata a cikin tekun gishirin feshin ruwa, da amincin microstructural bayan maganin zafi. Wannan shine gaskiyar aiki a QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD - masana'anta na Qingdao inda "madaidaicin" ba kalmar talla ba ce amma sakamakon da aka auna: ± 0.005 mm akan AMS 5387 cobalt alloy famfo gidaje, cikakken batch traceability saukar da a cikin & T-compliment rahoton G.
Me yasa Bakin Karfe Machining Ya Bukaci Fiye da Mills na CNC
Ba a kera bakin karfe ba - an haɗa shi. Mataki na 316 yana aiki da sauri. Duplex 2205 yana karkatar da kayan aikin tsakiyar yanke. Super-austenitic gami kamar AL-6XN suna buƙatar tsayayyen saiti, coolant cryogenic, da saka idanu na ainihin lokacin hira. Mun ga abokan ciniki suna canzawa daga masu ba da kayayyaki na Turai bayan da aka yi watsi da su akan gidajen piston famfo Silinda-kawai don gano tushen tushen ba juriyar juriya ba ne, amma hazo na carbide mara daidaituwa a cikin sashin giciye na billet. Shi ya sa majiyoyin QINGDAO QIANGSENYUAN sun ba da ƙwararrun albarkatun ƙasa * tare da rahotannin gwajin niƙa*, suna tabbatar da kowane ƙuri'a ta hanyar nazarin yanayin yanayi, kuma suna riƙe bita na fasaha na mai kaya a kowane kwata. Babu “isasshen” ƙarfe. Daftarin ilmin sunadarai, daidaita kwararar hatsi, da taurin bayanan bayanan da aka tabbatar kafin guntu na farko ya tashi.
Ƙarfi huɗu waɗanda ke Kawar da Hannun Hannu-da Kasawa
Mafi yawan bakin karfe machining bangaren masana'anta workflows karaya a ke dubawa tsakanin simintin gyaran kafa da machining. Wani jirgin ruwa mai kamshi yana jigilar simintin gyare-gyare; wani kantin CNC yana sarrafa su; mai maganin zafi yana amfani da rage damuwa. Kowane hannun hannu yana haɗarin rashin daidaituwa, canjin datum, ko murɗawar zafi mara rikodin. QINGDAO QIANGSENYUAN ya haɗa duka uku:
- Ikon simintin gyare-gyare: Zuba jari da layukan simintin yashi waɗanda aka daidaita don maki mara nauyi-babu gurɓataccen gurɓataccen gurɓataccen abu, babu babban canji a jikin bawul ɗin matsa lamba na bango
- Machining daidaito: Multi-axis CNC Kwayoyin tare da in-aiki bincike, thermal ramuwa, da CMM-tabbatar da kayan aiki-mahimmanci ga wadanda ba concentric winch cibiyar shaft rollers
- Ƙarshen horo: Electropolishing don Ra ≤ 0.4 µm akan saman-hanyoyin ruwa; harbi peening da SAE AMS 2430 don gajiya-m famfo tushe
- Abun ganowa ta hanyar ƙira: Kowane sashi yana ɗauke da ID na Laser-etched wanda ke da alaƙa da takaddun kayan albarkatun ƙasa, rajistan ayyukan kula da zafi, da bayanan dubawa na ƙarshe.
Wannan haɗin kai na tsaye yana yanke ƙima da kashi 37% akan hadaddun majalisu-bayanan da aka zana daga ainihin samarwa suna gudana akan nozzles na tushen T800 na cobalt don tsarin allura mai matsa lamba.
Haqiqa farashin “Standard” Bakin Karfe Parts
Wasu masu siye suna kwatanta ƙididdiga akan ayyukan aikin masana'antar bakin karfe ta amfani da farashin naúrar kawai. Amma farashi yana fashe a ƙasa lokacin da "misali" 304 jikin bawul ɗin ya kasa yin gwajin ɗigo a 250 psi saboda mai siyarwar ya tsallake warware matsalar-ko lokacin da ba daidai ba na cobalt alloy toshe yana buƙatar ƙirar ƙira guda uku saboda rashin kulawa da damuwa na saura na machining. QINGDAO QIANGSENYUAN yana shigar da bita na masana'anta da wuri: ingantacciyar kauri na bango akan simintin simintin simintin gyare-gyare, ba da alamar kiran GD&T waɗanda ke cin karo da ƙarewar saman da za a iya cimmawa, da kuma ba da shawarar wasu hanyoyin aiki (misali, ƙirar simintin simintin gyare-gyare maimakon cikakken na'ura) waɗanda ke yanke lokacin jagora da kashi 40% ba tare da haɗawa ba. Bayanan injiniyan su ba nasiha ba ne - ana iya aiwatar da shi, an bayyana shi kai tsaye akan zanen abokin ciniki.
Abin da Abokan Ciniki Na Duniya A Haƙiƙa Ke Bukata - Ba Abin da Suka Ƙayyade ba
Abokan cinikin filayen mai na Arewacin Amurka suna buƙatar bin bin ASME B16.34-amma kuma suna buƙatar tabbatar da sassan famfunan su na AMS 5387 sun tsira da hawan keke 10,000 a cikin sabis mai tsami. OEM hydraulics na Turai suna buƙatar takaddun ISO 9001-amma kuma suna tsammanin rahotannin girma da ke nuna CpK ≥ 1.67 a duk fa'idodi masu mahimmanci. Masu ginin kayan aikin ruwa na kudu maso gabashin Asiya suna ba da fifikon kwanciyar hankali na isar da sako-amma ba za su karɓi jadawali ba idan yana nufin tsallake gwajin ultrasonic akan magudanan ruwa na 316L. QINGDAO QIANGSENYUAN ya cika waɗannan buƙatu masu layi ta hanyar daidaita KPIs na ciki zuwa ma'aunin aikin abokin ciniki: akan-lokaci-cikakken ana bin sawun * kowane layin oda*, ba kowane PO ba; Ana auna kuɓuta masu inganci * a kowane taro na aiki*, ba kowane yanki ɗaya ba; kuma tallafin injiniya yana da iyaka zuwa lokacin aikin-ba a biya shi da sa'a ba. Shafin su https://www.tsingtaocnc.com yana karbar bakuncin dashboards samarwa kai tsaye don ƙwararrun abokan hulɗa, ba a tsaye ba.
Zaɓin ɓangaren masana'anta na bakin karfe ba game da gano mafi ƙarancin ƙima ba. Yana da game da gano abokin tarayya wanda ke kula da bawul ɗin matsa lamba a matsayin kayan aiki mai mahimmanci-ba ɓangaren kayayyaki ba. Wannan yana nufin tabbatar da iyawarsu tare da takamaiman matakin alloy ɗin ku, duba tsarin sarrafa su - ba kawai takaddun shaida ba - da kuma tabbatar da ingancin bayanan su yana nuna ainihin ma'auni, ba tikitin rajista ba. Ba a samun daidaito a keɓe. An gina shi cikin zaɓin kayan aiki, an kulle shi yayin yin simintin gyare-gyare, an daidaita shi ta hanyar inji, kuma an inganta shi kafin jigilar kaya. Wannan shine ma'auni na QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. bayarwa - kowane lokaci.
