Mainjiniya akamatchula chigawo cha ma hydraulic system kapena pampu yothamanga kwambiri, samangofunika "zitsulo zamakina." Amafunikira kukhazikika kocheperako pansi pa ma bar 300+. Amafunikira umphumphu wa microstructural pambuyo pa chithandizo cha kutentha. Amafunikira zida za cobalt-nickel zomwe zimakana kuphulika pa 500 ° C - ndipo zimakhalabe ndi ± 0.01 mm kulolerana pazibowo zopanda cylindrical. Ndicho chenicheni cha ntchito kumbuyo kwa kufufuza kwa pasadakhale mwatsatanetsatane Machining fakitale.
Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., tapanga nyumba zoposa 12,000 za AMS 5387 za cobalt alloy pump kuyambira 2019. Zotsatira: 41% njira zodutsira zochepa, 27% kusonkhana mwachangu, ndi kulephera kwa zero m'miyezi 18 yogwira ntchito mosalekeza. Umenewo si luso lanthanthi. Izi ndi zomwe zimachitika pamene kuponyera, kukonza, ndi kutsimikizira kwazitsulo kumakhala pansi pa denga limodzi logwirizana ndi ISO.
Ogulitsa ambiri amawona ma aloyi a cobalt ngati "ovuta kudula" -ndikuyimitsa pamenepo. Timawatenga ngati *zidziwitso zambiri *. Mwachitsanzo, ma nozzles ozikidwa ndi T800, amafunikira kuwongolera koyenera kwa carbide musanapange makina. Chifukwa chake timapanga ma profailo ochizira kutentha ndi anzathu azinthu zopangira - osati kungokumana ndi ma AMS 5387, koma kuwonetsetsa kulimba kofanana kumagawo a khoma la 120 mm. Timazitsimikizira ndi mapu a Rockwell C amitundumitundu, osati kungowerengera chabe. Makasitomala akamatumiza zithunzi zolemera za GD&T-cylinder pampu ya piston, timayimilira zoopsa zomwe zingasokonezedwe *sanakhale* kupanga zida—osati titawunikanso nkhani yoyamba. Othandizira athu a CNC amayendetsa macheke a CMM m'malo atatu ovuta: kusokoneza, kutentha kwapambuyo, ndi kumaliza komaliza. Osati chifukwa muyeso umafuna - koma chifukwa mipando ya valve yopanikizika imalephera mowopsa ngati kutsika kwapamtunda kumadutsa 0.4 µm Ra posindikiza.
- Kuphatikiza koyima komwe kumalepheretsa mipata ya handoff: Kuponya mchenga, kuponyera ndalama, CNC yamitundu yambiri (mpaka 5-axis nthawi imodzi), chithandizo cha kutentha kwa vacuum, ndi passivation-zonse zimachitika m'nyumba. Kusatulutsidwa kwa masitepe ovuta kumatanthauza kuti palibe kusiyana kwa batch-to-batch mumayendedwe ambewu kapena kupsinjika kotsalira.
- Material traceability mungathe kuunika: Billet iliyonse ya cobalt-nickel imakhala ndi malipoti athunthu a mayeso a mphero, ID ya ng'anjo, ndi kusanthula kowonekera. Timalemba nambala iliyonse ya kutentha ndi nambala ya siriyali - ngakhale pamayendedwe a prototype.
- Kumaliza kogwira ntchito, osati zokutira zodzikongoletsera: Pamaziko a pampu akunyanja, timagwiritsa ntchito zokutira zosapanga dzimbiri zosapanga dzimbiri za plasma zokhala ndi 98.7% kachulukidwe ndi ≤0.3% zomwe zili ndi okosijeni - zovomerezeka kudzera pakuyesa kumamatira kwa ASTM B742-osati plating wamba "yolimbana ndi kutu".
Ena amatsutsa kuti zida zapadera zimapereka zopangira zabwinoko, pomwe masitolo odzipereka a CNC amapereka kulolerana kokulirapo. Koma zida zovuta monga injiniya wamagalimoto opangira ma winch center shaft rollers zimafuna zonse ziwiri. Zolemba zonyamula katundu za shaft ziyenera kupulumuka pamizere ya torque 2 miliyoni; spline mizu radii ayenera kupewa kupsinjika maganizo; pamwamba pake ayenera kusunga lubricity pambuyo mchere-kutsitsi kukhudzana. Simungathe kugawa zofunikirazo pakati pa ogulitsa awiri popanda kubweretsa zolakwika zamalumikizidwe, kusagwirizana kwamafuta, kapena kusanja kulumikizana. Ku QINGDAO QIANGSENYUAN, injiniya yemweyo yemwe amatsimikizira nkhungu yoponyayi amakonzanso kuzungulira komaliza kwa OD-ndikuwonetsa lipoti loyesa ntchito.
Timawona zowawa zobwerezabwereza kwa makasitomala apadziko lonse lapansi: kusintha kwanthawi mochedwa chifukwa cha kuchepa kwa makina osayembekezereka, kutha kosagwirizana pamwamba pamiyendo yakuya, komanso kuchedwa kwapang'onopang'ono kuchokera kukonzanso chifukwa cha porosity yosazindikirika. Yankho lathu silofulumira - ndikulowererapo koyambirira. Pakuwunikanso zojambula, timayerekeza kuthamangitsidwa kwa chip mumayendedwe ozizirira amkati mumitundu yambiri yama hydraulic. Timatengera kupotoza kwa kutentha kwazitsulo zokhala ndi mipanda yopyapyala panthawi yochepetsa nkhawa. Timapereka ndemanga zopanga zinthu mkati mwa maola a 72-osati monga mndandanda, koma ndi njira zina zofotokozera: "Utali wa 0.2 mm uwu umawonjezera 37% nthawi yozungulira. Umu ndi momwe timasinthira "fakitale yopangira makina olondola kwambiri" kuchokera ku mawu ofunikira kukhala chitsimikizo chobweretsa.
Tsogolo la kupanga molondola silikhudza makina akuluakulu kapena masipingo othamanga kwambiri. Ndi za kutseka kuzungulira pakati pa machitidwe azinthu, zolinga za geometric, ndi magwiridwe antchito. QINGDAO QIANGSENYUAN TECHNOLOGY ikukulitsa chidwi chake cha R&D pamayendedwe osakanizidwa opangira makina opangidwa ndi makina osakanizidwa—makamaka pazigawo zokhala ndi mawonekedwe a cobalt apafupi pomwe makina omaliza amachotsa ≤0.3 mm stock. Tikuwonjezera ma certification a AS9100 ndi API Q1 chaka chino-osati ngati mabaji, koma monga zomangira zolimbikitsira ma protocol athu owunikira zoopsa zazamlengalenga ndi zam'madzi. Ngati polojekiti yanu yotsatira ikufuna magawo omwe akugwira ntchito mokakamizidwa, osati kungolekerera, yambani ndi deta-osati malonda.
