Akatswiri opanga zakuthambo akafuna masamba opangira turbine, ma nozzles amafuta, kapena ma actuator okhala ndi ± 0.02 mm kulolerana pansi pa 1,200 ° C panjinga yotentha - palibe mwayi wonyengerera Aero Investment Casting Factory amasankha. Tawona ma projekiti ambiri akuchedwetsedwa chifukwa chosunthika pang'onopang'ono pamapangidwe opangidwa ndi cobalt, kapena magulu ochotsedwa kuchokera ku micro-porosity mu zigawo zoonda za AMS 5387. Zochitika zenizeni zapadziko lonse lapansi siziyamba ndi kabuku konyezimira-koma ndikuwongolera zitsulo, mazenera obwerezabwereza, ndi kulekerera ziro pamipata yowunikira.
Chifukwa Chake Investment Casting Imafuna Zambiri Kuposa Kungopeza Zopeza
Kuyika ndalama sikuli "njira ina" yamagawo apamlengalenga - ndi njira yokhayo yopangira ma geometrie owoneka bwino okhala ndi mayendedwe ozizirira mkati, ma airfoil ovuta, kapena zida zophatikizika. Koma si malo aliwonse omwe amapereka zotulutsa zenizeni zamlengalenga. Tasanthula ogulitsa opitilira 40 ku Asia ndi Kum'mawa kwa Europe. Kulephera kosasinthasintha? Kuwona kupanga ndalama ngati gawo lodziyimira - m'malo mophatikizana mwamphamvu ndi sayansi yakuthupi, makina, ndi chithandizo cha kutentha.
Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., timachitira aliyense cobalt aloyi nozzle kapena T800 mpope nyumba monga dongosolo: yaiwisi chitsimikizo (AMS 5719, ASTM A494), phula chitsanzo bata yatsimikizirika, ceramic chipolopolo permeability mapu, ankalamulira dewaxing ramp-kuponyedwa mitengo, kutsanulira vaxing ramp-kuponyedwa mitengo, kutsanulira vaxing ramp-ncingaided kutenthetsa - zonse zimadulidwa, zoyikidwa nthawi, ndi zofananira ndi kutentha koyambirira. Umu ndi momwe timasungirako kamangidwe kambewu m'magawo amtundu wa 120 mm pamene tikugwira Rz ≤ 1.6 μm pamwamba pa nkhope yosindikiza.
Izi sizongoyerekeza. Mmodzi waku North America chopangira chopangira magetsi OEM anasintha kwa ife pambuyo atatu motsatizana maere AMS 5387 vanes analephera akupanga anayendera pa 80% zokolola. Choyambitsa? Chinyezi chowumitsa chipolopolo chosagwirizana mu ng'anjo yaopereka kale. Tidayika zowunikira zenizeni za RH m'mauvuni athu owumitsa zipolopolo-ndipo tidapereka zokolola zoyambira 99.4% m'miyezi 18.
Kumene Kuphatikizika Koyima Kumakhala Kosakambirana
Ena ogulitsa amapangira makina akunja. Ena subcontract kutentha mankhwala. Kugawikana kumeneko kumapanga malo akhungu: bore lopangidwa ndi makina amatha kukumana ndi GD&T-koma kupsinjika kwake kotsalira kumatha kuyambitsa nkhondo panthawi yantchito. Ndife eni ake unyolo wathunthu - kuponyera, multi-axis CNC (5-axis DMG MORI NTX 1000), ukalamba wothetsa, HIP, ndi kukhudzika - kotero lingaliro lililonse limadyetsa gawo lotsatira.
Mwachitsanzo, nyumba zathu za pisitoni za silinda zimayamba ndi chitsulo chosapanga dzimbiri cha 17-4PH. M'malo mwa njira yokhazikika yothanirana ndi vutoli, timayika njira yotenthetsera ya magawo awiri yomwe imatsitsimutsa chigawo cha bore *asanatembenuke komaliza. Zotsatira: 40% kuchepetsedwa kwapang'onopang'ono pambuyo pa makina pakuyesa kuthamanga kwa hydraulic pa 420 bar. Makasitomala samafunsa "zambiri" - amafunsa kuti "chifukwa chiyani gawo lanu lidapulumuka mizungulire 500,000 pomwe yathu idasweka pa 120,000?" Yankho limakhala mu ndondomeko ya kutentha.
Tidayikanso metrology * mkati mwa * kachitidwe kantchito - osati pamacheke a zipata. Kuponyedwa kulikonse kumachitidwa ndi CT scanner ya kukhulupirika kwamkati pamaso pa makina. Gawo lililonse lopangidwa ndi makina limapeza chitsimikiziro cha CMM motsutsana ndi mtundu wakale wa CAD-osati miyeso yadzina, koma kugawa kwenikweni kwa masheya. Zomwezo zimabwereranso ku ma algorithms athu opangira zida zolipirira. Ndiko kubwerezabwereza-osati kutsata kokhazikika.
Real-World Rigor: Kupitilira Zikalata Pakhoma
ISO 9001 ndi magawo a tebulo. AS9100 Rev D ndiyofunikira. Koma chofunika kwambiri ndi mmene mfundozo zimasinthira zisankho za tsiku ndi tsiku. Makasitomala akapempha chodzigudubuza chapakati cha T800 cha alloy alloy center panjira yowinda yakunyanja, sitimangotchula nthawi yotsogolera-timayang'ana momwe zinthu ziliri: Kodi mbali ya 32 ° helix ndizotheka popanda kusintha kwakukulu? Kodi makulidwe a khoma la 0.8 mm pa flange amafunika kulimbitsanso zipolopolo? Kodi Ra 0.4 μm yotchulidwayo ingapezeke popanda electropolishing-zomwe zingawononge kufalikira kwa carbide pamwamba?
Timayankha mafunso amenewo ndi mayeso oyesa-osati zongoganizira. Mzere wathu woyendetsa ndege umapanga mayunitsi a 3-5 pogwiritsa ntchito zida zopangira, kenako amawatsimikizira kuti azigwira ntchito: kuyezetsa kolimba pa ASTM E8, kulimba kwa mbiri yachigawo chonse, komanso kupalasa njinga motopa pansi pazithunzi zofananira. Ndipamene timamasula dongosolo lonse. Ndicho chifukwa chake chiwerengero chathu chobwerezabwereza kuchokera ku European hydraulic valve OEMs chimaposa 82% - osati chifukwa chakuti ndife otsika mtengo, koma chifukwa magulu awo a uinjiniya amasiya kuzimitsa moto ndikuyamba kupanga zatsopano.
Kufufuza kwazinthu sikulowa mu database. Ndi laser code ya QR yokhazikika pakupanga kulikonse, yolumikizidwa ndi mapasa adijito omwe akuwonetsa chemistry yosungunuka, chipika cha kutentha, piritsi lozizira, ndi malipoti onse oyendera. Chigawo china chikalephera mu utumiki wakumunda, timapanganso moyo wake wonse m’mphindi zosakwana 90.
Kusankha Aero Investment Casting Factory Yanu Sizokhudza Geography-Ndizokhudza Mwiniwake
Zamlengalenga sizimalipira liwiro lokha. Zimapindulitsa kuneneratu. Dimensional bata. Metallurgical repeatability. Kuyankha kwathunthu kwa unyolo. Mupeza mafakitale ku Poland, Mexico, ndi Malaysia omwe akupereka ntchito za "fakitale yopangira ndalama" - koma ochepa amawongolera kukula kwambewu ya aloyi * asanathire, kutsimikizira mawonekedwe a microstructure * pambuyo * HIP, ndikutsimikizira magwiridwe antchito * musanatumize *.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito kuchokera ku Qingdao-osati ngati njira yotsika mtengo, koma ngati bwenzi lolondola pazigawo zazitsulo zofunikira kwambiri. Timayang'ana momwe ena amachitira: cobalt-nickel alloys, high-pressure hydraulic housings, zodzigudubuza za shaft, ndi makina a pampu omwe sali wamba omwe amafuna kuti zisamangidwe bwino ndi geometry ya micron-level. Palibe ma prototypes omwe amathamangitsidwa. Palibe ma certification omwe amaganiziridwa. Chigawo chilichonse chimakhala ndi umboni, osati malonjezo.
Ngati projekiti yanu yotsatira yowulutsa mumlengalenga imadalira kulondola kwa mawonekedwe, kusasinthika kwazinthu, kapena kudalirika kwamachitidwe - yambani ndikuwonetsa poyera. Osati mawu otsatsa. Chifukwa m'mapulogalamu apamwamba kwambiri, kusiyana pakati pa kupambana ndi kulephera sikuyesedwa ndi madola. Imayesedwa mu ma microns, megapascals, ndi kupirira kwamiliyoni.
