Anthu ambiri akamva 'kuponyedwa mchenga mwachizolowezi', amajambula gawo lokhalokha, lokhalokha, mwina la pulojekiti yokonzanso kapena chithunzithunzi. Ndilo gawo lake, zedi, koma ndi nsonga ya madzi oundana. Kuzama kwenikweni - komanso komwe mutu ndi kupambana kumakhala - ndikuzigwiritsa ntchito momwe zilili: njira yosinthika kwambiri, yotsika mtengo yotsika mpaka yapakatikati ya ma geometries ovuta omwe njira zina sizingakhudze popanda ndalama zopangira zida zamisala. Malingaliro olakwika ndikuti ndi 'zosavuta' kapena 'sukulu yakale'. Si. Ndi za kuwongolera zosinthika zomwe mwachibadwa zimakhala zachisokonezo. Kupeza ulamuliro umenewo ndi masewera onse.
Pansi Pansi Pansi Pansi Sikuti Mawonekedwe Awo
Ndiye, nchiyani chimapangitsa kukhala 'mwambo'? Sikuti kungotsatira zojambula za kasitomala. Zimayamba ndi chitsanzo. Pantchito yowona, nthawi zambiri timalankhula za thovu lopangidwa ndi makina (monga EPS) kapena mapatani amatabwa, opangira ntchitoyo. Chitsanzo ndiye chigamulo choyamba chofunikira kwambiri. Kodi mumayika ndalama munjira yokhazikika ngati mukuyembekezera kubwereza maoda? Ndawonapo masitolo akutaya ndalama mwa kutsika mtengo pa chitsanzocho, ndikungokhalira kugwedezeka pambuyo pogwiritsira ntchito pang'ono, ndikutaya kutaya konsekonse. Chitsanzo ndi maziko, kwenikweni ndi mophiphiritsira.
Kenako pamabwera mchengawo. Mchenga wobiriwira, wopangidwa ndi utomoni, sodium silicate... chilichonse chili ndi malo ake. Panjira yovuta yamkati mu nyumba ya mpope, mungafunike nsonga yamchenga ya resin yokhala ndi mphamvu zenizeni kuti igwire mawonekedwe ake pansi pachitsulo koma kugwa kuti mugwedezeke. Kusankha ma binder olakwika ndi vuto lalikulu. Ndimakumbukira gulu lazitsulo zachitsulo zomwe zinkangotulutsa misozi yotentha. Tinathamangitsa zitsulo zachitsulo kwa masiku ambiri tisanazindikire kuti kusakaniza kwa mchenga kunali kolimba kwambiri, kumalepheretsa kutsika. Kusintha kalembedwe, vuto lathetsedwa. Mchenga si nkhungu chabe; ndi otenga nawo mbali mu khalidwe la gawo lomaliza.
Apa ndipamene zokumana nazo zochokera kuofesi ya utumiki wonse zimafunika. Malo ngati Malingaliro a kampani Qingdao Qiangsenyuan Technology Co., Ltd., ndi zaka makumi ambiri akusewera, akumvetsa kuyanjana kumeneku. Sikuti amangothira zitsulo m’dzenje. Mawonekedwe a 'mwambo' amaphatikizidwa muzosankha zam'tsogolo izi - kapangidwe kake, kusankha mchenga, njira yolowera ndi kukwera - zonsezo zimayenderana ndi aloyi ndi gawo linalake. Mutha kuwona njira zawo zamachitidwe osiyanasiyana, monga kuumba zipolopolo ndikuponya ndalama, patsamba lawo tsngtaocnc.com. Kufalikira kumeneko kumadziwitsa ntchito yawo yoponya mchenga; amadziwa nthawi yomwe njira ina ingakhale yabwino ndipo akhoza kulangiza moyenerera, chomwe ndi chizindikiro cha bwenzi lodalirika.
Kusankha Zinthu: Si Chitsulo Chabe
Kuyang'anira kwina kofala ndikugwirizanitsa kuponya mchenga ndi chitsulo chotuwira kapena chitsulo cha carbon. Ndiko kuletsa kwakukulu. Kusinthasintha kwa ndondomekoyi kumapangitsa kuti pakhale zinthu zambiri zakutchire. Tachita mwambo mchenga kuponyera imayenda muzitsulo zokhala ndi aloyi wapamwamba kwambiri, magiredi osapanga ngati CF-8M, komanso ma aloyi opangidwa ndi faifi pa malo owononga. Nsomba? Chilichonse chimachita mosiyanasiyana panthawi yolimba.
Kuthira chitsulo chochepa cha carbon ndi chinthu chimodzi. Kutsanulira heavy-gawo kuponyera mu zitsulo zosapanga dzimbiri zomwe zimafuna kuchepa kwambiri ndipo zimakonda tsankho ndi chirombo china kwathunthu. Zokwera ziyenera kukhala zazikulu, zotentha, ndi kuikidwa mosiyana. Kuzizira kumafunika kuwongolera kwambiri. Simungagwiritse ntchito malamulo omwewo. Apa ndipamene kutchulidwa kwa QSY kugwira ntchito ndi ma alloys apadera monga opangira faifi kumakhala kofunikira. Zomwe zimachitikazi zimatanthauzira mwachindunji kupewa zolakwika zamtengo wapatali monga ming'alu ya shrinkage kapena ming'alu ya zinthu zachilendo mukamagwiritsa ntchito mchenga.
Ndikukumbukira ntchito ya kasitomala wa migodi yomwe imafuna chinthu chosamva kuvala. Choyambirira chinali chitsulo chokhazikika cha manganese. Kupyolera mu zokambirana-zolimbikitsidwa ndikuwona zovuta zofanana pazochitika zawo-tinakonza zosakaniza zosinthidwa zokhala ndi mawonekedwe abwino oyenda pa nkhungu ya mchenga, yomwe imapangitsa kuti ikhale yomaliza komanso kuchepetsa nthawi yomaliza. 'Mchitidwe' unali mu kusintha kwa zinthu, osati mawonekedwe okha. Izi zidawapulumutsa ndalama pa makina osindikizira.
Handoff: Kumene Kutaya Kumakumana ndi Machining
Iyi ndiye nthawi yovuta kwambiri yomwe oyambitsa masewera ambiri amalimbana nayo, koma siyingakambirane pazigawo zogwira ntchito. Pafupifupi ayi mwambo mchenga kuponyera amatuluka okonzeka kukhazikitsa. Pamafunika makina. Kusasinthasintha kwapang'onopang'ono kuchokera pakuyimba mpaka kuponyedwa ndi mfumu pano. Ngati njira yanu yoyambira siikhazikika, katswiri wanu wamagetsi adzakhala ndi vuto lalikulu poyesa kupeza ma datum, ndi macheza a zida ndi ma bits osweka.
Chochitika choyenera ndi chopereka chophatikizika chokhazikika. Ichi ndichifukwa chake mtundu wa QSY woperekera makina onse opangira komanso mkati mwa CNC ndiwothandiza kwambiri. Amatha kupanga zojambulazo poganizira makina - kuwonjezera ndalama zochepetsera masheya m'malo ovuta, kuwonetsetsa kuti ma prints apakatikati akupereka malo olimba, mwinanso kuyika zida zoyambira. Mayankho afupipafupi ndi olimba. Ngati gulu lopanga makina lipeza khoma lokhazikika lopyapyala kapena malo olimba, limatha kubwerera ku maziko oyambira ndikusintha ndondomeko ya gulu lotsatira. Zimathetsa kuloza zala pakati pa ogulitsa osiyana.
Tinaphunzira izi movutikira kale. Anapereka gulu la ma valve ku malo ogulitsa makina omwe sankadziwa zoponya. Ankawatenga ngati ma billets, adadula mwamphamvu pa chiphaso choyamba, ndikugunda mchenga pansi. Gawo latha, ubale wasokonekera. Tsopano, ife mwina makina m'nyumba kapena kupereka malipoti mwatsatanetsatane kuyendera ndi malingaliro khwekhwe kwa makina kasitomala. Kuponyedwa ndi theka la mankhwala; gawo lomalizidwa ndi makina ndilokhoza kuperekedwa.
Pamene Mwambo Umatanthauza Kuthetsa Mavuto
Nthawi zina, mtengo wopangira mchenga sikupanga china chatsopano, koma kubwereza kapena kukonza chinthu chakale komanso chosatha. Iyi ndi niche yonse. Palibe zojambula zomwe zilipo, gawo losweka, lotopa. Njirayi imaphatikizapo uinjiniya wosinthira, nthawi zina poyesa gawo lakale, nthawi zina ndi 3D scanning. Ndiye muyenera kuwerengera za kuvala ndi zovomerezeka zomwe mukufuna mupateni yanu yatsopano.
Ndinali ndi ntchito yopangira makina osindikizira akale. Nyumba yosungiramo zida zazikulu idaphwanyidwa. Tinayenera kuphatikizira choyambiriracho mosamala, kupanga nkhungu kuchokera pamenepo, kenako kupanga chojambula chomwe chingapange china chatsopano chofanana ndi geometry yakunja koma yokhala ndi nthiti zamkati zamphamvu. Mchengawo udatithandiza kuti tigwire bwino lomwe ma angles onse apachiyambi ndi ma logo. Zimanenedwa mwanjira yowona. Njira ngati kuponya ndalama zikadakhala zochulukira komanso zokwera mtengo kwambiri pagawo limodzi.
Ntchitozi ndizokhudza kwambiri, zodzaza ndi kusatsimikizika, ndipo sizingafulumire. Inu simuli chabe maziko; ndiwe mnzako wobwezeretsa. Zimafunika kuleza mtima komanso kufunitsitsa nthawi zina kupanga kuyesa kuti muwone ngati kuli koyenera musanagwiritse ntchito aloyi yomaliza. Ndizotsutsana ndi kupanga kwamphamvu kwambiri, ndipo zikuwonetsa kusinthasintha kwa kuponya mchenga ngati china chilichonse.
Kuwona Kwenikweni: Kulekerera ndi Kumaliza Kwapamwamba
Tikhale oona mtima mwankhanza. Ngati mukufuna +/- 0.005 kulolerana kudutsa gawo la 20-inchi ndi galasi lomaliza, mwambo mchenga kuponyera ndiye poyambira cholakwika. Mudzawononga ndalama zambiri pokonza makina kuti mukafike kumeneko. Kulekerera kwa as-cast kumakhala mumitundu ya +/- 0.030 inchi yoyamba, kuphatikiza ndalama zowonjezera. Pamwamba padzakhala mawonekedwe, mawonekedwe owoneka bwino amchenga.
Chinsinsi ndicho kuyang'anira zoyembekeza ndikukonzekera ndondomekoyi. Izi zikutanthauza kuyankhulana momveka bwino ndi mainjiniya opanga patsogolo. Kodi kulolerako kungatsegulidwe? Kodi malo ovutawo angadziwike kuti tiwonjezere katundu pamenepo kuti titsirize makina oyeretsa? Ndakhala m'misonkhano momwe tafotokozeranso zojambulira pamodzi, kusuntha ma angles, kusintha makulidwe a khoma kuti tipewe malo otentha, kufotokoza momwe amaponyera pamalo omwe si ofunikira kuti apulumutse mtengo.
Ndi ntchito yothandizana ndi mainjiniya. Choyambitsa chomwe chimangotenga dongosolo popanda kukambirana uku ndikuyika aliyense kuti alephere. Cholinga chake ndikuthandizira phindu lachuma pakuponya pomwe mukuchepetsa ntchito zachiwiri. Ndiwo malo okoma. Kuyang'ana momwe kampani ikugwirira ntchito kwanthawi yayitali, monga zaka za QSY 30+, nthawi zambiri zimasonyeza kuti adziwa bwino mgwirizano wamakasitomala. Awonapo cholakwika chilichonse chomwe angachiganizire ndipo amatha kukutsogolerani kutali ndi chitsulocho chisanatsanulidwe, chomwe ndi chamtengo wapatali koma chachikulu.
Pamapeto pake, kuchita bwino kwa mchenga kumakhala ngati kupanga komanso ngati sayansi yodziwa zaluso. Ndi za kupanga ziweruzo zodziwitsidwa, nthawi zina zachidziwitso, kuchokera ku pateni kupita ku mchenga mpaka kutsanulira temp kupita ku dongosolo la makina - kusandutsa mulu wosasunthika wa mchenga ndi zitsulo zosungunuka kukhala chigawo cholondola, chogwira ntchito. Ndizosokoneza, zofuna, komanso zokhutiritsa kwambiri zikafika pamodzi bwino. Njirayi sinasinthidwe ndi njira zamakono chifukwa kusinthasintha kwake sikunafanane ndi zovuta zina. Muyenera kudziwa kuti mavutowo ndi chiyani, ndikulemekeza njira yogwirira ntchito ndi njere zake, osati zotsutsana nazo.
