Pamene homogenizer yothamanga kwambiri ikulephera pakati pa batch, nthawi yopuma siimayesedwa mumphindi - imawerengedwa mu zokolola zomwe zatayika, kuchedwa kukonzanso, ndi mafoni ofulumira kuti agule. Chifukwa chake? Nthawi zambiri osati makinawo, koma gawo limodzi lokhalokha kapena lopanda kanthu: mphuno ya cobalt-alloy, nyumba ya pistoni yotenthedwa ndi kutentha, kapena mpando wa valve wokhazikika. Ndiko kumene kupeza kuchokera ku chowonadi homogenizer mbali fakitale kumapangitsa kusiyana pakati pa kuzimitsa moto kokhazikika ndi zodziwikiratu, kukhulupirika kwadongosolo kwanthawi yayitali.
Chifukwa Chake "Kusintha" Sikokwanira - Kuyenera Kukhala Kulowa M'malo Kodalirika
Ogulitsa ambiri amatumiza zigawo "zogwirizana" zamtundu uliwonse - zoyandikana kwambiri koma zosagwirizana ndi zitsulo. Tazionera tokha: pulagi yachitsulo chosapanga dzimbiri m'malo mwa AMS 5387 cobalt alloy imodzi mumutu wa homogenizer ya mkaka. Mkati mwa maola 72, micro-pitting inawonekera pamalo osindikizira. Kupanikizika kwatsika ndi 18%. Kusasinthasintha kwa gulu kwalephera. Kukonzekera sikunali kuyambiranso - inali sayansi yakuthupi.
Kusintha kodalirika kumatanthauza kufananiza zigawo zitatu zomwe sizingakambirane: geometry, microstructure, ndi magwiridwe antchito. Nyumba ya silinda yokhala ndi makina a CNC iyenera kukhala yozungulira ± 0.005 mm * ndi* kukhalabe ndi mphamvu zokhazikika pambuyo pa 10,000 kuzungulira pa 25,000 psi. Nozzle yochokera ku T800 iyenera kukana kukokoloka kwa cavitation ndikusunga kubwereza kokwanira kwa ma 500+ mayunitsi. Izi zimafuna zambiri kuposa ma chart a kulolerana - zimafuna kuwongolera kuchokera pa billet yaiwisi kupita kumayendedwe omaliza.
Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., gawo lililonse la homogenizer limayamba ndi ma AMS 5387 kapena T800 alloy ingots-osati zotsimikizika za mphero. Timatsimikizira chemistry kudzera pa OES tisanapange. Timatsimikizira kapangidwe ka tirigu pambuyo pa kutentha pogwiritsa ntchito zitsulo zazitsulo - osati zowerengera zolimba. Ndipo timayesa gulu lililonse la ma valve okakamiza motsutsana ndi ma torque a ISO 5211, osati kungotulutsa.
Maluso Anayi Omwe Amalepheretsa Ntchito Yongoyerekeza Yokwera
Machitidwe a Homogenizer amagwira ntchito pamzere wa mphamvu zamadzimadzi, kupsinjika kwa kutentha, ndi kuvala kwa abrasive. Wopereka katundu yemwe amangogwiritsa ntchito makina okha - kapena kungoponya - sangatsimikizire kukhulupirika kwa mawonekedwe. Izi ndi zomwe zimathetsa ngoziyi:
- Kuphatikiza koyima kwa kuponyera + CNC + kumaliza: Timaponyera nyumba zachitsulo m'nyumba pogwiritsa ntchito nkhungu zamchenga zoziziritsa, kenako makina opangira makina pazitsulo za 5-axis DMG Mori zokhala ndi chipukuta misozi cha nthawi yeniyeni-popanda manja, palibe kusintha kwa datum.
- Kutsimikizika kwa cobalt-nickel mastery-osati kuthekera kokha: Gulu lathu lapanga makina opitilira 12,000 AMS 5387 pampu kuyambira 2019. Tikudziwa kuti ndi carbide giredi iti yomwe imalimbana ndi mphero panthawi ya mphero, momwe tingapewere kusanjikiza mu EDM'd nozzle orifices, ndi chifukwa chiyani mpumulo wa kupsinjika kwa cryogenic siwosankha kwa 120 mm mainchesi pakati pa shaft rollers.
- Ndemanga yaukadaulo ya GD&T-yoyamba: Mukatumiza zojambula, sitimangonena mawu—timasonyeza zolakwika zomwe zingachuluke m’malo mololera ma flanges okhala ndi mabowo ambiri, timapereka malingaliro owongolera ma radiyo a moyo wa kutopa, ndikutsimikizira kuti kumaliza kumagwirizana ndi kuthekera kwenikweni kwa honing (Ra 0.4 µm ndi yotheka; Ra 0.1 µm imafuna kupukuta kwamagetsi owonjezera).
- Kutsata kwathunthu, osati manambala a batch: Gawo lirilonse limakhala ndi nambala ya QR yolumikizana ndi lipoti lake loyesa mphero, chipika choyendera cha CMM, tchati chowongolera kutentha, ndi kanema womaliza woyeserera. Palibe "monga-kumangidwa" kusamveka. Vavu ikalephera pa maola 14,200, timapanganso mbiri yake yonse mkati mwa mphindi 90.
Mtengo weniweni wa magawo "Zabwino Zokwanira".
Ogula ena amafananiza ma quotes pa unit. Koma mtengo weniweni umaphatikizapo zinthu zobisika: maola a 3.2 ogwira ntchito yaukadaulo kuti akonzenso nyumba yosanja bwino ya silinda, $8,400 mu emulsion yokanidwa yamankhwala chifukwa cha kukula kwa tinthu kosagwirizana, kapena ndalama zokwana $220,000 pachaka zowonjezera chitsimikizo chifukwa magawo a OEM sapezeka.
Posachedwa tagwira ntchito ndi purosesa ya chakudya yaku Southeast Asia m'malo mwa mavavu a homogenizer. Wowagulitsira m'mbuyomu adatenga 28% kutsika. Koma kulephera kwawo kunagunda 22% mkati mwa miyezi 6-yoyendetsedwa ndi kukokoloka kwa mipando isanakwane. Titasinthira ku mavavu athu a AMS 5387 okhala ndi kukhathamiritsa kwa cobalt-chromium-carbide, nthawi yayitali pakati pa zolephera idalumpha kuchokera ku 410 mpaka 2,150 maola ogwirira ntchito. ROI sinali mu gawo la mtengo - inali mu 94% kuchepetsa zochitika zosakonzekera zosakonzekera.
Izi sizongoyerekeza. Ndizobwerezabwereza. Chifukwa kudalirika sikungonena zamalonda - ndi zotsatira za kuwongolera zosinthika zomwe ena amazinyalanyaza: malo apakati pa dendritic popanga, mapu otsalira opsinjika pambuyo popanga makina, komanso kuyesa kwamafuta kwa malo omalizidwa pansi pamadzi oyeserera.
Zomwe Muyenera Kufunsa Musanapeze Magawo a Homogenizer
Osafunsa "Kodi mumapanga zigawo za homogenizer?" Funsani m'malo mwake:
- "Kodi mungapereke lipoti la CMM lachitsanzo cha dongosolo laposachedwa la valve - kusonyeza bore cylindricity, face perpendicularity, and seat concentricity?"
- "Kodi kutentha kwanu kovomerezeka kumakwera bwanji mukatembenuza T800 alloy - ndipo mumawunika bwanji?"
- "Mumatsimikizira bwanji kukana kwa dzimbiri kwa magawo omwe akhudzidwa ndi kuyeretsa kwa citric acid?"
- "Ngati GD&T yathu ikufuna kuti pakhale kulolerana kwapang'onopang'ono pazinthu zitatu, kodi mumaziyang'ana pakukhazikitsa kumodzi - kapena kugwiritsa ntchito zosintha zingapo?"
Ngati mayankho sakumveka bwino, akuchedwa, kapena akutchula "zoyenera," pitirizani kuyang'ana. A zoona homogenizer mbali fakitale amalankhula m'ma microns, microstructures, ndi zotsatira zoyezeka - osati malonjezo.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amapanga zigawo za malo omwe kulephera sikungatheke-chifukwa homogenization sikungosakaniza. Zikupanga kusasinthasintha kwa mamolekyu, batch pambuyo pa batch, chaka ndi chaka. Izi zimayamba ndi magawo opangidwa kuti asakwane, koma kuti azichita.
