Ma OEM agalimoto akafuna mabizinesi opangira zida zamafakitale omwe amapereka kulondola kwa zero-osati pamapepala okha koma mchipinda choponderezedwa, panjinga yotentha, kapena pambuyo pa ma 10,000 ochita kuvala kwambiri - amalumpha zida zoyambira. Amapita molunjika kumashopu omwe amapangidwa ndi ma nozzles a cobalt alloy * pambuyo * kuponyedwa kwa zipolopolo zonse, komwe nyumba zamapampu za AMS 5387 zimasunga kulekerera kwa GD&T molimba kuposa ± 0.02 mm, komanso komwe thupi lililonse lotenthedwa ndi chitsulo chosapanga dzimbiri limabwerera ku data yotsimikizika ya T800 alloy lot. Umenewo si luso lanthanthi. Taziwona zikukanika—ndipo zikuyenda bwino—pakutumizidwa kwapadziko lonse lapansi pamakina oyendera ma hydraulic pamagalimoto auinjiniya aku Europe komanso kutsetsereka kwamafuta ndi gasi kunyanja.
Kulondola Sikumaliza. Zimapangidwa mu Njira Zonse
Otsatsa ambiri amawona kuyika ndalama ngati poyambira "pafupi-net-shape" - kenaka amadalira makina a postcast kuti akonze kugwedezeka. Njira imeneyo imasweka pansi pa katundu wovuta kwambiri. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., ntchito za fakitale zopangira ndalama zopangira zida zamagalimoto zimayamba ndi kuwongolera zitsulo: ziphaso zopangira zida zotsimikiziridwa zisanatsitsidwe, magulu a AMS 5387 cobalt-nickel omwe adayesedwa kale kuti asamagwirizane, ndi zida za sera zomwe zimayesedwa tsiku ndi tsiku motsutsana ndi magalasi apamwamba. Palibe gulu lomwe limalowa pamzere womanga zipolopolo popanda kusanthula koyamba. Chotsatira? Nyumba zokhala ndi ma silinda a mapampu a pistoni omwe amasunga makulidwe a khoma mkati mwa ± 0.15 mm kudutsa 320 mm mainchesi - ngakhale atachepetsa kupsinjika. Taziyeza. Kawiri.
Izi sizikukhudzana ndi kuthamangitsa zolemba pajambula. Zimakhudza kuwongolera zosinthika zomwe zimayambitsa kutsika kwamadzi: kutsika kwapang'onopang'ono m'zipata, kupsinjika kotsalira kuchokera kuzizira kosagwirizana, kapena makutidwe ndi okosijeni pamwamba omwe amasokoneza kukana kwa dzimbiri m'malo opopera mchere. Malo awo ogwirizana ndi ISO amaphatikiza kuyika kwa zipolopolo za ceramic ndi chitsimikiziro cha CMM mumzere * pamaso * kukhetsa - kugwira zosokoneza za shrinkage pomwe gawo likadali lophatikizidwa. Gawo lokhalo likuchepetsa kukonzanso ndi 68% poyerekeza ndi machitidwe achikhalidwe omwe tawunikira.
Kuphatikizika Koyima Kutanthawuza Kuti Palibe Zophatikizira—Kungokhala Unyolo Umodzi Woyankha
Mafakitole ena amapanga. Makina ena. Ndi ochepa amene amachita zonse ziwiri—ndipo ochepa amazigwirizanitsa pamlingo wazitsulo. QINGDAO QIANGSENYUAN amachita. Makasitomala akatumiza chojambula cha winch center shaft roller chopangidwa kuchokera ku T800 cobalt-based alloy, mainjiniya sapereka "chopanda kanthu" ku shopu ina ya CNC. Amapanga njira yosungiramo ndalama * ndi* njira yomaliza yopangira makina: kupeza malo omwe amamangidwa poponyera, zida za data zomwe zimasungidwa ndi chithandizo cha kutentha, ndi ndalama zolipirira masheya zomwe zimawerengedwera kuti pasakhale chida chocheperako panthawi yolumikizana ndi ma axis ambiri. Tawona gulu lawo likusintha kanjira kamodzi koponyera khomo chifukwa kapangidwe koyambirira kadapanga zolimba zomwe zidasokoneza kugaya kotsatira-kupulumutsa milungu itatu pakutsimikizira kwachitsanzo.
- Ma valve osindikizira opangidwa ndi CNC okhala ndi malo osindikizira a Ra ≤0.4 µm - amakwaniritsidwa popanda kulumikiza kwachiwiri
- Maziko a pampu achitsulo chosapanga dzimbiri okhala ndi ma flange ophatikizika oponyedwa ku ASME B16.5 Class 150 tolerances
- Mapulagi a aloyi a cobalt osakhazikika okhala ndi ulusi wamkati odulidwa * pambuyo * HIP (kuwotcha kwa isostatic), kuthetsa kufalitsa kwa micro-crack
Palibe ma subcontractors akunja. Palibe kusagwirizana pakati pa kujambula ndi makina ojambula. Ndemanga imodzi ya engineering. Njira imodzi yoyendera. Kudzipereka kumodzi kopereka.
Kuwongolera Kwabwino Komwe Kumayamba Kuthira Koyamba Kusanachitike-ndikutha Pambuyo Poyesa Ntchito Yomaliza
"Kutsimikiziridwa ku ISO 9001" kumatanthauza pang'ono ngati kufufuza kwina kuyima pa lebulo yotumizira. Apa, gawo lililonse lofunikira limanyamula chizindikiritso chapadera cholumikizidwa ndi satifiketi yake yopangira, nambala yoponya, chipika chozungulira kutentha, chizindikiro cha CMM, ndi data yomaliza yoyeserera-kuphatikiza kutsimikizira kuphulika kwa ma valve ovotera 420 bar. Tawonanso zolemba zawo: pomwe North America OEM idawonetsa malo ang'onoang'ono pampopi yamafuta, gulu lawo la QA lidakokanso ng'anjo yomweyi, kuyesanso kupopera mchere pazitsanzo zitatu zomwe zidasungidwa, ndikutsimikizira kuti kusokoneza kunali kwapadera - osati mwadongosolo. Mlingo waulamuliro wazamalamulo suchitika muzochita zamagulu-ndi-chiyembekezo.
Kuyang'ana kwawo sikuli kopanda malire. Ndi ntchito. Vavu iliyonse yoponderezedwa imayesedwa motsatizanatsatizana ndi kuthamanga kwa 1.5 × kugwira ntchito, ndiyeno kuyezetsa koyenda motsutsana ndi miyezo yofananira. Nyumba iliyonse yapampu ya piston imapeza kusanthula kwa ultrasonic kwa subsurface discontinuities-osati kungoyang'ana kowoneka. Ndipo inde, amasunga deta yonse kwa zaka 15. Osati chifukwa muyezo umafuna - koma chifukwa kulephera kwa m'munda kumaphunzitsa maphunziro ankhanza za zomwe zimafunikira pamene makina a hydraulic akulephera pa -35 ° C pazitsulo za ku Siberia.
Chifukwa Chake Ma OEM Apadziko Lonse Amabwerera - Osati Kamodzi Kokha, Koma Pamibadwo Yazinthu Zonse
Magulu ogula zinthu samasankha ogulitsa pamabulosha. Amawasankha pakuchitanso kubwereza: kutumizira munthawi yake ya 270+ madongosolo apakati pazaka zisanu, zokolola zenizeni pamwamba pa 94.7% pazigawo za AMS 5387, ndi mayankho auinjiniya omwe amalepheretsa kukonzanso kokwera mtengo * kusanayambike * zida. Ndiwo chitsanzo chomwe timachiwona ndi QINGDAO QIANGSENYUAN TECHNOLOGY CO.,LTD-osati monga wogulitsa, koma monga luso lowonjezera la gulu la R&D la kasitomala.
Mphamvu zawo si zazikulu. Ndikatswiri: kuwongolera mozama mumayendedwe a superalloy, mawindo opangira makina osakanizidwa, komanso fizikiki yogwira ntchito yamayendedwe othamanga kwambiri. Mukafuna fakitale yopangira zida zamagalimoto zomwe zimagwira ma callouts anu a GD&T ngati mapangano ovomerezeka - osati malingaliro - simukugula magawo. Mukugula kulosera. Ichi ndichifukwa chake makasitomala awo akuphatikizapo Tier-1 hydraulic system integrators ku Germany, OEMs zamagalimoto a engineering ku Canada, ndi opanga mapampu apansi pa nyanja ku Singapore-onse akutchula QINGDAO QIANGSENYUAN pazigawo zomwe kulephera sikungatheke.
Kwa mainjiniya omwe amapanga ma hydraulics amtundu wotsatira wa powertrain, masitima apamtunda akunyanja, kapena njira zowongolera zotenthetsera zamagalimoto amagetsi: kuponyera kolondola kumayamba kale nkhungu isanatseke. Zimayamba ndi kuwongolera zinthu, zimapitilira kupanga zinthu zofananira, ndipo zimatha kokha pambuyo pa umboni wogwira ntchito - osati kungotsatira. Ndicho chizindikiro. Ndiwo muyezo.
