Zosankha za fakitale zotayika za sera sizidalira nambala imodzi. Amayang'ana pakumvetsetsa momwe kusankha kwazinthu, kuvutikira kwa magawo, ndi kuchuluka kwa kapangidwe kake kumayenderana - kenaka kugwirizanitsa zosinthazo ndi zomwe mukufuna kuchita komanso nthawi yobweretsera. Pa QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ife anagwira mawu pa 1,200 ntchito ndalama kuponyera kuyambira 2018. Taona makasitomala bajeti $8,500 limodzi AMS 5387 cobalt aloyi mpope nyumba-kokha kuzindikira pambuyo pake kuti dimensional bata pansi 220 mold kukhazikika kukhazikika pansi pa 220 mold core kulamulira kolimba, 400 mold core kulamulira kolimba. kutsimikizira ndi malo atatu owonjezera oyendera. Izo si chizindikiro. Ndi physics yowonekera.
Madalaivala Anayi Okwera Padziko Lonse Omwe Simungawanyalanyaze
Deta yathu yapansi pa sitolo ikuwonetsa zinthu zinayi izi zimapanga 87% ya mtengo wotayika wotayika wotayika wa fakitale-kuposa mtengo wazinthu zokha.
- Gawo la geometry limafotokoza zovuta za nkhungu: Nyumba ya silinda ya pampu ya pisitoni yokhala ndi mayendedwe ozizirira mkati ndi kulolerana kwa khoma la 0.015 mm imafuna ma dips 12+ a ceramic zipolopolo ndikuwongoleredwa koyendetsedwa ndi 122 ° C - osati muyezo wa 90 ° C. Izi zimawonjezera maola 22 ogwirira ntchito komanso kutsimikizira kozungulira kwamafuta awiri.
- Gawo lazinthu limatanthawuza mopitilira muyeso: T800 cobalt-based alloy imasungunuka pa 1,360 ° C ndipo imachepetsa 2.4% pa solidification-motsutsana ndi 1.8% kwa 316 zosapanga dzimbiri. Izi zimafuna kutsata makonda, kutsika pang'onopang'ono, komanso kutsimikizira kwa X-ray pambuyo pake. Yembekezerani + 18-24% pokonza premium kuposa magiredi wamba.
- Kukula kwa batch kumasintha chuma chamagulu: Pansi pa zidutswa za 15, kugulitsa zida kumayang'anira. Pakati pa mayunitsi 15-120, kuchuluka kwa ntchito kumakwera. Kupitilira 120, timasinthira ku zipolopolo zodzichitira - kudula pagawo lililonse ndi 37%, koma kumafuna kudzipereka pang'ono.
- Kuyang'ana kuya kwa masikelo mopanda mzere: CMM kuyang'ana mbali iliyonse pa winch center shaft roller kumawononga $310/yuniti. Kuyesa gawo lachisanu lililonse kumatsitsa mpaka $95—koma kokha ngati kuyitana kwa GD&T kuvomereza. Timalemba chisankho chilichonse mu paketi ya PPAP; palibe zongoganizira zomwe zimapulumuka kubwereza kwa nkhani yoyamba.
Chifukwa chiyani "Standard" Wotayika Wax Casting Cost Cost Factory Quotes Akulephera Pakanikizidwa
Otsatsa ena amagula $12/kg popanga zitsulo zosapanga dzimbiri. Izi zimagwira ntchito - pazigawo zokhala ndi R10 fillets, ± 0.5 mm kulolerana kwa mzere, ndipo palibe zamkati. Koma pamene valavu ya hydraulic ikufunika kuzungulira kwa 0.05 mm pa 42 mm bore, mawu "wamba" amatha. Tawona makasitomala atatu aku North America akubwerera kwa ife atalephera mawu ochokera ku mafakitale otsika mtengo: wina anapeza 17% porosity munjira zovuta kuyenda; wina adapeza kusintha kwapakati kwa 0.12 mm m'chipinda chowongolera-kupangitsa kuti gulu lonse lisamagwire ntchito.
Kusiyana si mtengo. Ndi ndondomeko ya ndondomeko. Malo athu ogwirizana ndi ISO amagwiritsa ntchito zofananira zowunikira poyang'ana mbiri yankhani yoyamba isanawombedwe. Timatsimikizira kukhuthala kwa ceramic pa ola limodzi - osati kamodzi pakusintha. Ndipo kuponyedwa kulikonse kwa cobalt-nickel kumayesedwa kusanachitike kutsanulidwa kuti zitsimikizire kuchuluka kwa Cr/Co/Ni mkati mwa ± 0.3%. Izo siziri patali. Ndimomwe mumapewa mitengo yamtengo wapatali kuposa 23% pamathamanga othamanga kwambiri.
Momwe Timamangira Zoyerekeza Mtengo Wamtengo Wafakitale Wotayika Wotayika (Mgawo ndi Gawo)
Timayamba ndi kujambula kwanu-osati bajeti yanu. Izi ndi zomwe zimachitika kenako:
- GD&T deconstruction: Timajambula zolemba zonse, mbiri, ndi runout callout motsutsana ndi kuthekera kwathu. Ngati chizindikiro chanu chikuyitanira 0.005 mm cylindricity pa 35 mm OD, timachiyika nthawi yomweyo - titha kuchigwira, koma chimayambitsa chithandizo cha kutentha kovomerezeka komanso kuchepetsa nkhawa.
- Material traceability audit: Timatsimikizira malipoti oyezetsa mphero pa kutentha kulikonse. Pazigawo za AMS 5387, timafunikira zipika za chemistry - osati mawu omvera. Izi zimapewa kukonzanso kokwera mtengo pamene zinthu za Mo zikuyenda kunja kwa 28.5–29.5%.
- Njira kayeseleledwe: Pogwiritsa ntchito pulogalamu yotulutsa yotulutsa, timatengera mawonekedwe azitsulo a geometry yanu. Ngati chiwopsezo cha chipwirikiti chikupitilira 63% pa doko lolowera mavavu, timapanganso mageti - ngakhale tisanatchule. Palibe zodabwitsa m'nkhani yoyamba.
- Kuyendera kwa protocol: Timasaina limodzi dongosolo lanu loyendera. Ngati mukufuna chitsimikiziro cha microstructure pa ASTM E112, timakonza nthawi ya labu patsogolo. Ngati mapeto a pamwamba ayenera kugunda Ra 0.8 µm pa nkhope zosindikizidwa ndi makina, timagawira ziphaso zopukutira mu ndondomeko-osati ngati kuganiza motsatira.
Zomwe Mumapeza Kupitilira Quote
Nambala yafakitale yotaya phula ndiyofunika—koma ngati ikusonyeza zenizeni. Chofunikira kwambiri ndikudziwa komwe ndalama zanu zimapita: 31% pomanga zipolopolo za ceramic molondola, 22% pakuthira mothandizidwa ndi vacuum-assisted cooldown, 19% ya CNC machining of selling surfaces, 14% ya NDT ndi CMM kutsimikizika, ndi 14% ya zolemba, traceability, ndi msonkhano wa phukusi la PPAP.
Ku QINGDAO QIANGSENYUAN TECHNOLOGY, mawu aliwonse amaphatikiza kusweka kwachinthu chogwirizana ndi ASME Y14.5 ndi machitidwe athu amkati. Sitimabisa ntchito mu "zosiyanasiyana." Sitinapange zisankho. Mukuwona mtengo wokhala ndi ± 0.025 mm pa 120 mm wokwera flange-ndipo chifukwa chiyani kulumpha kumeneku kungayambitse kusokonekera pamisonkhano yanu ya winchi yamagalimoto.
Kukonzekera bwino kwa bajeti kumayamba ndi mawonekedwe olondola. Osati ma avareji. Osati masanjidwe. Osati "kuyambira" ziwerengero. Zimayamba ndi kudziwa - kuponya kusanayambe - momwe zosankha zanu zimasinthira kukhala masitepe, zipata zoyendera, ndi madalaivala okwera mtengo. Umu ndi momwe mumasunthira kuchoka pakuyerekeza kupita ku chidaliro cha uinjiniya.
