Pamene mainjiniya amatchula a fakitale yoponyera phula yotayika, sikuti amangoyitanitsa zigawo zachitsulo - zimafuna kukhazikika kwapakati pa mipiringidzo 300, kusasunthika kwa microstructure pambuyo pa kutentha kwapang'onopang'ono, ndi kutha kwa pamwamba komwe kumapulumuka kutuluka kwa slurry. Ndilo polowera QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amakumana tsiku ndi tsiku—osati monga mwapadera, koma monga njira yoyendetsera ntchito.
Taponyera nyumba zapampu za AMS 5387 cobalt alloy zamakampani aku North America opangira mafuta komwe kulekerera kwa 0.015 mm kumayambitsa kukonzanso kwathunthu. Tapanga ma nozzles a T800 opangira ma hydraulic manifolds apamwamba kwambiri pomwe roughness ya pamwamba (Ra ≤ 0.4 μm) imatsimikizira kuyambika kwa cavitation. Izi si zizindikiro zongoyerekeza. Ndi zotsatira zobwerezabwereza-zomwe zimatheka chifukwa kuyika ndalama si njira imodzi yokha mu shopu yathu. Ndilo mfundo yoyamba mu unyolo wolumikizidwa molimba: chiphaso cha zinthu → kulondola kwachitsanzo cha sera → umphumphu wa chipolopolo cha ceramic → kuwongoleredwa koyendetsedwa → kuthira kothandizidwa ndi vacuum → mpumulo wa post-cast → CNC contouring → kutsatira kwa GD&T kwa CMM.
Ogulitsa ambiri amawona kutayika kwa sera ngati ntchito yodziyimira yokha. Izi zimapanga mipata-makamaka ndi ma superalloys. Zida za cobalt-nickel ngati AMS 5387 zimachepa mosafanana panthawi yolimba. Ngati chopangira chanu sichikuwongolera mawotchi otenthetsera pagulu la nkhungu - kapena ngati mnzako wokonza makina alibe chipukuta misozi - gawo lomaliza limawombera. Timachotsa chiwopsezocho pokhala nazo zonse zoponya ndi kumaliza. Malo athu ogwirizana ndi ISO amayendetsa makina opangira ndalama motsatizana ndi makina a 5-axis CNC pamalo omwewo. Nyumba ya silinda ya pampu ya pistoni imachoka ku chipolopolo cha ceramic kupita ku gawo logwira ntchito popanda cholumikizira chapakati. Palibe kuchedwa kutumiza. Palibe kusintha kwadongosolo kwadongosolo. Palibe kukonzanso chifukwa cha kusintha kwa datum pakati pa makina opangira ndi makina.
Izi ndi zomwe kuphatikiza koyima kumapereka muzochita:
- Dimensional kusasinthasintha: Timagwira ± 0.05 mm pamabowo ovuta - ngakhale pazitsulo za 280 mm m'mimba mwake - chifukwa timatsimikizira makulidwe a zipolopolo pamaso pa dewaxing ndikuwunika kutentha kwa ± 3 ° C.
- Kuwongolera kwazitsulo: Ma aloyi onse a cobalt amabwerera ku kutentha kotsimikizika; timagwirizanitsa chemistry ndi ogulitsa pogwiritsa ntchito mawonekedwe a OES, osati ma cert mphero
- Umphumphu pamwamba: Palibe subsurface porosity pakusindikiza - timayesa 100% ultrasonic ultrasonic madera ovuta kwambiri, osati kungoyesa zitsanzo
- Kukonzekera kogwira ntchito: Ma valve opanikizika amatumizidwa ku 1.5 × kugwira ntchito; ma roller a winch center shaft amafika molingana ndi G2.5 pa ISO 1940
Ena angatsutse kuti kuponya mchenga kumapereka mtengo wotsika pazinthu zazikulu zachitsulo. Zoona-koma osati pamene "chinthu chachikulu" chanu ndi maziko a pampu omwe amafunikira 0.1 mm flatness kudutsa 1,200 mm. Nsapato za mchenga sizingathe kupereka kubwerezabwereza kumeneko. Investment kuponyera akhoza. Ndipo mukaphatikiza ndi kutentha kwathu m'nyumba (kutentha + kutentha kwa ASTM A278) ndi plating yolimba ya chrome (65-70 HRC, makulidwe a 0.05-0.10 mm), mumapeza kukana komwe kumawonjezera moyo wautumiki ndi 3.2 × motsutsana ndi chitsulo chokhazikika - chotsimikizika pamayesero am'munda ku Southeast Asia dredging operations.
Zomwe zimasiyanitsa wokhoza fakitale yoponyera phula yotayika kuchokera ku utumwi wovuta? Kutsata. Osati ziwerengero zambiri-koma zolemba zonse za digito: ma cert aiwisi, zipika zoyendera zipolopolo, magawo otsanulira, ma chart a kutentha, malipoti a CMM, ndi zithunzi zomaliza zowunika. Valavu iliyonse yomwe timatumiza imanyamula dossier yolumikizidwa ndi QR. Makasitomala omwe ali m'misika yoyendetsedwa ndi EU amagwiritsa ntchito zolemba za CE. Ma OEM aku North America amachikoka panthawi yowunikira pafupi ndi FDA. Sitimapereka "kutsatiridwa pakafunsidwa." Imatumizidwa ndi gawo lililonse-mwachisawawa.
Kuyang'ana m'tsogolo, tikukulitsa maluso awiri omwe amafotokozeranso zomwe kutulutsa kumatanthauza lero. Choyamba: njira zosakanizidwa. Tsopano tikuphatikiza kuyika kwa ndalama zapafupi ndi mawonekedwe a ukonde ndi mphero yothamanga kwambiri ya njira zozizirira zamkati-kudula nthawi yozungulira ndi 40% pa mphete za turbine nozzle ndikusunga kuwongolera kwa khoma mpaka ± 0.08 mm. Chachiwiri: khalidwe lolosera. Pogwiritsa ntchito mbiri yakale ya CMM yochokera ku 12,000+ cobalt alloy alloy, gulu lathu la QA lidapanga ma regression model omwe amawonetsa kuti shrinkage imatha kupatuka * isanawombedwe * zipolopolo - kutengera mawonekedwe a geometry, alloy batch, ndi chinyezi chozungulira. Izi si AI hype. Imayikidwa. Ikuchepetsa zotsalira ndi 22% pamayendetsedwe ankhani yoyamba.
Ngati ntchito yanu ikufuna zambiri kuposa "zitsulo zotayidwa" - ngati ziwalo zanu zikugwira ntchito mopanikizika, kukana dzimbiri m'malo a mpweya wowawasa, kapena kuzungulira pa 3,600 RPM mkati mwa ma winchi a injiniya - ndiye kuti kulolerana kokha sikukwanira. Mufunika chilango chazitsulo. Kupitilira kwa ndondomeko. Kufufuza kwathunthu. Ndipo abwenzi omwe amalankhula GD&T bwino-osati monga jargon, koma chilankhulo chatsiku ndi tsiku. Ndicho chenicheni chogwirira ntchito kumbuyo kwa gawo lililonse lokhala ndi dzina la QINGDAO QIANGSENYUAN. Kulondola si cholinga chathu. Ndilo maziko.
