Pamene mainjiniya afotokoza anataya fakitale opanga sera pazigawo zachitsulo zofunikira kwambiri, sikuti amangoyitanitsa ma castings-amakhala okhazikika pansi pa kukakamizidwa kwa 300 MPa, kukhulupirika kwapang'onopang'ono pambuyo pa njinga yamoto yotentha, ndi kutha kwa pamwamba komwe kumapulumuka kutuluka kwa slurry. Izi ndiye maziko - osati zosiyana. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., tapereka zida zopitilira 12,000 zodulira bwino kuyambira 2016-zambiri mwa matupi a cobalt-nickel alloy valves, nyumba zapampu, ndi ma shafts owinda pomwe kupatuka kwa 0.02 mm kumayambitsa kulephera kugwira ntchito.
Chifukwa Chake Kutayika Kwa Sera Kumapambanabe Magawo Amafakitale Ochita Bwino Kwambiri
Kuponyera mchenga sikungathe kugwira ± 0.05 mm pamipanda yopyapyala yokhala ndi ma hydraulic manifolds. Kufa kuponya ming'alu mu AMS 5387 cobalt alloy. Kuponyera kwa Centrifugal kulibe ufulu wa geometry wamkati wofunikira pamisonkhano yama doko ambiri. Kuponya ndalama - kusinthika kwamakono kwa kutaya sera - kumathetsa zonse zitatu. Dongosolo lake la zipolopolo za ceramic limajambula bwino mpaka 0.3 mm, limafika pamtunda wotsika kwambiri ngati Ra 1.6 μm * as-cast *, ndikusunga zitsulo zosasinthika pakuwotcha chifukwa nkhungu simayambitsa mchenga kapena graphite carbon. Timawona izi tsiku ndi tsiku: makasitomala akusintha kuchokera ku nyumba zopangira pisitoni za mchenga kupita kumitundu yathu yotayika ya sera ikunena kuti 40% moyo wautali wautumiki pamafuta opanikizika kwambiri ndi gasi-osati chifukwa zinthu zidasintha, koma chifukwa porosity idatsika kuchokera ku 2.1% mpaka pansi pa 0.3%, kutsimikiziridwa ndi ASTM E155 akupanga sikani.
Zomwe Zimalekanitsa Fakitale Yowona Yotayika Yotaya Sera Kuchokera kwa Broker
Ambiri "opanga" amapanga zipolopolo zakunja, kupukuta, kapena ngakhale kutentha. Izi zimaphwanya kutsata-ndi kupha kubwerezabwereza. Pamalo athu a Qingdao, sitepe iliyonse imakhala m'nyumba: kapangidwe kake mu SolidWorks yokhala ndi chipukuta misozi choyendetsedwa ndi GD&T, kuviika kwa chipolopolo chopangidwa ndi silika chokhala ndi chinyezi komanso kutenthedwa, kuthira kothandizidwa ndi vacuum alloy T800 cobalt pa 1,480 ° C, ndi post-cast 50 AMSE2 solution. Palibe ma handoffs. Palibe kusiyana kwa batch-to-batch pamapangidwe ambewu. Pamene European OEM inkafuna kutsatiridwa kwathunthu kwa pulagi ya AMS 5387 yogwiritsidwa ntchito m'mavavu owongolera pansi pa nyanja, tidapereka malipoti oyesa mphero, manambala a kutentha, zipika za ng'anjo, ndi data yowunikira ya CMM pagawo lililonse - mpaka ID ya woyendetsa yemwe amayendetsa makina oyezera.
- Kuphatikizika koyima kumatanthauza kuti palibe kusagwirizana pamiyeso yovuta: Timabowola makina omaliza ndikusindikiza pamalo * titatha * kupsinjika-kuchepetsa kuponya-kuchotsa kupotoza komwe kumawonekera popanga zomwe zidasindikizidwa kale.
- Timatsimikizira kuthekera kopanga zida zisanayambe: Mainjiniya athu amayika ma angles ojambulidwa pansi pa 0.5 °, makulidwe a khoma akuthwa kuposa 3: 1, ndi zibowo zakhungu zozama kupitilira 6 × mainchesi - kupulumutsa makasitomala $ 18k- $ 45k pakukonzanso polojekiti iliyonse.
- Timalamulira zomwe ena amapereka: Chitsimikizo cha zinthu zopangira, kuyesa mphamvu ya zipolopolo, mapu a X-ray porosity, komanso kuyesa komaliza kogwira ntchito - zonse zimachitika mkati mwa makoma athu ovomerezeka a ISO 9001.
Mtengo Weniweni Wosankha Cholakwika—Ndi Mmene Mungapewere
Ogula ena amathamangitsa mtengo wotsika kwambiri pa kilogalamu. Kenako amapeza 17% scrap rate pa nozzles cobalt alloy chifukwa cha microporosity yosadziwika pafupi ndi zipsepse zoziziritsa. Kapena kuyang'anizana ndi kuchedwa kwa masabata 11 chifukwa "fakitale" imapangidwa ndi zipolopolo zocheperako kwa wogulitsa popanda AS9100. Kapena zindikirani kuti "kuponyera chitsulo chosapanga dzimbiri" sikulephera kuyezetsa utsi pambuyo pa maola 96 - osati chifukwa aloyiyo inali yolakwika, koma chifukwa choyambira chidalumpha kutulutsa. Tayenda makasitomala muzochitika zonse zitatu. Kukonzekera sikungokhala zongopeka zabwinoko - zimagawana uinjiniya wolimba. Mwachitsanzo, womanga pampu waku North America atalimbana ndi kung'ambika mu nyumba za silinda zosapanga dzimbiri za 316L, gulu lathu linajambula mapu a kutentha panthawi yolimba, kukonzanso zitseko kuti zichepetse malo otentha, ndikuwonjezera kuzungulira kwapang'onopang'ono. Zokolola zidalumpha kuchoka pa 63% kufika pa 94%. Palibe kukonzanso. Palibe zida zatsopano. Chidziwitso chakuya chabe cha njira chomwe chimagwiritsidwa ntchito pomwe chili chofunikira.
Komwe Kuponyera Sera Kumatayika Kumapereka ROI Yoyezera
ROI sizongopeka apa. Imatsatiridwa pakugwira ntchito m'munda: • Ma hydraulic pressure mavavu oponyedwa mu cobalt alloy T800 otalika 3.2× kuposa mayunitsi ofanana ndi mchenga pazida zam'manja • Maziko a pampu opangidwa kuchokera ku Investment-cast ductile iron akuwonetsa 22% kutsika kugwedezeka matalikidwe ku 3,600 RPM-kutsimikiziridwa ndi shawl-standft laser <0.015 mm runout *monga-machined*, kudula nthawi ya msonkhano ndi mphindi 37 pa unit pa mizere ya OEM Ndicho chifukwa chake makasitomala apadziko lonse-kuchokera ku Tier 1 off-highway suppliers kupita ku OEMs apadera a pump-amatitenga ngati chowonjezera cha gulu lawo laumisiri, osati ogulitsa. Sitimangokumana ndi zojambula. Timawafunsa mafunso.
Ngati mukufuna a anataya fakitale opanga sera zomwe zimagwira ntchito za gawo lanu monga zosakambitsirana-osati monga malingaliro-mudzapeza chilango, kuya kwazitsulo, ndi kuwongolera kolunjika pa QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Kumene ma geometry ovuta amakumana ndi machitidwe osasunthika, ndondomekoyi imayamba kale sera isanasungunuke.
