Ali kuti Precision casting Corp fakitale mukuwunika zinthu zofunika kwambiri? Osati zoyambira zilizonse ku Qingdao zomwe zimagwira zigawo za mpope za AMS 5387 cobalt alloy-kapena zimakhala ndi makina ogwirizana ndi ISO ndi makina a CNC amitundu yambiri pansi padenga limodzi. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amachita. Tatumiza nyumba za silinda za pampu ya piston kwa ma OEM a hydraulic ku Germany omwe anakana ogulitsa atatu am'mbuyomu chifukwa cha kuchepa kwapang'onopang'ono muzitsulo zotenthedwa za T800 alloy castings. Kuyesa kwawo kwachinayi kunali kwathu - chifukwa malo athu sali ku * Qingdao kokha. Imapangidwira kuti ikhale yokhazikika pomwe ± 0.02 mm sichandamale - ndiye maziko.
Malo Amodzi. Mphamvu Zinayi Zophatikizika-Palibe Handoffs, Palibe Mipata
Ogula ambiri amaganiza kuti "kuponya molondola" kumatanthauza kuponya ndalama kokha. Ichi ndichifukwa chake ma prototypes amalephera pakuyesa magwiridwe antchito: kulolerana kwa kuponyera kumagwira, koma makina osindikizira omata amakhazikika pambuyo pakutentha. Ku QINGDAO QIANGSENYUAN's Precision casting Corp fakitale, kuponya ndi kukonza sizinthu zotsatizana-ndizogwirizanitsa. Gulu lomwelo lomwe limatsanulira cobalt-nickel alloy limakonzanso makina a 5-axis DMG MORI NT omwe amamaliza kutulutsa kwamkati kwa nozzle ya AMS 5387. Palibe wogulitsa kunja. Palibenso clamping. Palibe cholakwika chochuluka.
Timayendetsa mchenga (pazitsulo zazikuluzikulu zokwana 1,200 kg) ndikuponyera ndalama (zokhala ndi mipanda yopyapyala ya cobalt alloy pansi pa 0.8 mm makulidwe a khoma). CNC mphamvu chimakwirira kutembenuka, mphero, akupera-ndi kwambiri kutentha kutentha kuphatikiza pa malo. Pamene kasitomala waku North America wamafuta & gasi amafunikira ma valve opanikizika omwe adavotera 10,000 psi, sitinachepetse nkhawa. Tidachita izi m'nyumba, zotsimikiziridwa ndi ma scan a CMM pambuyo pa kutentha kwa 20 µm. Umu ndi momwe timagwirizira ma callout a GD&T ngati kulolerana kwamalo Ø0.015 mm pazinthu zopanda ma cylindrical - mobwerezabwereza, pamagulu a zidutswa 500.
Palibe Ntchito Yongoganizira pa Kukhulupirika Kwazinthu-Kungotsata Zomwe Mungathe Kufufuza
"Zopangira zovomerezeka" sizitanthauza kanthu ngati chemistry ya batch-to-batch imayendetsa kapena mbiri ya kutentha sinalowe. Tawona mapulagi a cobalt alloy akulephera kuyesa kutopa chifukwa satifiketi ya mphero yolembedwa "AMS 5387 ikugwirizana" - koma idasiyidwa maperesenti enieni a Co-Cr-W-Mo. Ntchito yathu imayamba ndi ma ingots ovomerezeka awiri: imodzi kuchokera ku Carpenter Technology, ina kuchokera ku Special Metals. Kutentha kulikonse kumapeza kuwunika kowonera kusanasungunuke. Kuponyedwa kulikonse kumalandira tag yapadera ya QR yolumikizana ndi zolemba zake zonse za digito: chipika chosungunuka, kuthira kutentha, lipoti la X-ray, kulimba kwa mapu, ndi data yomaliza yoyendera CMM.
Izi si overkill. Ndikofunikira. Pamene wophatikiza pampu wakumwera chakum'mawa kwa Asia amafunikira zodzigudubuza zapakati za shaft zowongolera ma winchi, zomwe zidayambira zimafuna "T800 yofanana." Koma "chofanana" chinalephera kuyesa kupopera mchere pambuyo pa maola 48. Tinayendetsa EDS yofananira pa gawo lawo lolephera motsutsana ndi kuponya kwathu kwa T800-ndipo tinapeza 3.2% yotsika kwambiri ya tungsten. Tinasintha kusakaniza kwathu kwa aloyi, kutsimikizira kukana kwa dzimbiri pa ASTM B117 kwa maola 500, ndikuperekedwa. Mulingo wowongolera zitsulo umakhala pomwe kuponyera, kuyezetsa labu, ndi uinjiniya wazinthu zimagawana dongosolo lomwelo.
Kutumiza Kwenikweni Padziko Lonse Si Nthawi Zolonjezedwa Zotsogola
Mafakitole ena amatchula "masabata 8" poyitanitsa ma volume apakati. Kenako zenizeni zimafika: kuchedwa kwa zida, zosunga zobwezeretsera pamzere wa chithandizo cha kutentha, kapena kukonzanso kwa mphindi yomaliza. Kayendedwe kathu kocheperako kamagwiritsa ntchito mapu a takt nthawi, osati kuyerekezera kwa kalendala. Pazoyeserera zokhala ndi zidutswa 10, timatsimikizira kuti nkhani yoyamba idzatumizidwa m'masiku ≤12 ogwira ntchito. Pazigawo za 200-500 zazitsulo kapena zitsulo zosapanga dzimbiri, nthawi yotsogolera imayikidwa pa masabata a 6-otsekedwa panthawi yowunikira uinjiniya, osakambirana pambuyo pa kutulutsidwa kwa PO.
Timatengera zoopsa msanga. Potsimikizira zojambula, mainjiniya athu amawonetsa zovuta zomwe masitolo ambiri amaphonya: njira zomwe zimatchera chipolopolo cha ceramic popanga ndalama, ma angles ozama kwambiri kuti atulutse nkhungu yamchenga, kapena masitaki a GD&T omwe amaphatikiza madera olekerera kupitilira malire. Wogula wina wa ku Ulaya adakonzanso maziko awo a pampu pambuyo pa ndemanga zathu-kudula nthawi ya makina ndi 37% ndikuchotsa ntchito ziwiri zachiwiri. Kumeneko sikufunsira. Ndi mgwirizano wophatikizidwa.
Chifukwa chiyani Fakitale iyi ya Precision Casting Corp Imayimilira Payokha
Simumasankha maziko potengera malo okha. Mumasankha pamene pulogalamu yanu ikufuna zomwe ena sangathe kupereka: ma nozzles a cobalt alloy omwe amapulumuka pa 600 ° C pa njinga yamoto popanda microcracking; pisitoni mpope housings kuti kusunga concentricity pambuyo nitriding; ma winch shafts omwe amadutsa kuyang'ana kwa akupanga pa 10 MHz resolution. Malingaliro a kampani QINGDAO QIANGSENYUAN TECHNOLOGY Precision casting Corp fakitale amapereka zotsatira zimenezo—osati monga kuchotserapo, koma monga mwachizolowezi.
Mphamvu zawo si zazikulu. Imayang'ana kwambiri: palibe zopangira magalimoto, palibe zida za ogula, palibe ntchito yocheperako yocheperako. Kilogram iliyonse yomwe imatsanuliridwa imathandizira ma hydraulic system, zida zamafuta & gasi, kapena magalimoto apamwamba kwambiri - pomwe kulephera sikutsika. Ndi ngozi yachitetezo. Kukhazikika kumeneku kumakulitsa luso lawo, kumakulitsa ukadaulo wawo wa alloy, ndikuumitsa ma protocol awo. Ngati pulojekiti yanu yotsatira ikukhudzana ndi AMS 5387, T800, kapena ma geometries osakhazikika pansi pa kupsinjika kwakukulu kapena kuvala, apa ndipamene kulondola kwa dimensional kumakumana ndi kutsimikizika kwazitsulo.
