Pamene mainjiniya amatchula a mwatsatanetsatane kuponyera mayankho fakitale, sikuti amangoyitanitsa magawo-akuteteza kudalirika kwa ntchito pansi pa 300-bar hydraulic pressure, kukana kukokoloka kwa cobalt-alloy m'madera a mpweya wowawasa, kapena kutsimikizira ± 0.015 mm concentricity pa piston pump silinda nyumba. Tawona ntchito zambiri zikuchedwa-osati chifukwa cha zolakwika zamapangidwe, koma chifukwa cha luso lopanga losagwirizana. Chophimba cha valve chokhala ndi njere chosalamulirika chimasweka panthawi yotentha. Pulagi ya alloy ya T800 yopangidwa popanda kupsinjika isanachitike pambuyo pochiza kutentha. Izi siziri zochitika zenizeni. Ndizowona zatsiku ndi tsiku pamene ukadaulo wojambula ndi makina amakhala m'malo osiyanasiyana.
Chifukwa chiyani "Kuponyera Kulondola" Sikungokhudza Kulekerera-Ndi Kuphatikizana kwa Njira
Kulondola kwenikweni kumayamba kutsanulira koyamba. Zimayamba ndi cholinga chazitsulo: kusankha AMS 5387 cobalt alloy chifukwa cha kuuma kwake kwa 65 HRC * ndi * kukana kwake kugwedezeka pamiyendo yapampopi yobwerezabwereza-osati chifukwa "ndi yachilendo," koma chifukwa chakuti kulimba kwake kumachepetsa kuyenera kugwirizana ndendende ndi mapangidwe ake a nkhungu yopangira ndalama. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Timachita kuponyera ndi CNC Machining ngati magawo odalirana-osati ma handoffs otsatizana. Makasitomala akatumiza zojambula za GD&T zokhala ndi ma valve opanikizika, mainjiniya athu samangoyang'ana ma callout. Amajambula momwe ma angles opangira mchenga amakhudzira kuchotsa katundu pambuyo pokonza, momwe kusintha kwachitsulo kumakhudzira kuyanjanitsa komaliza, komanso ngati kumalizidwa kwapamwamba (Ra 0.8 µm) kungathe kupezedwa * pambuyo * kuthetsa kupsinjika-osati kokha pazinthu zopangira.
Kuphatikizikaku kumapereka zotsatira zoyezeka: 42% zocheperako zocheperako pazomangamanga zamasilinda amitundu yambiri; kutsatiridwa kwathunthu kuchokera ku satifiketi yaiwisi ya billet kupita ku lipoti lomaliza la CMM; microstructure yosasinthika pamagulu 500 a maziko a pampu yachitsulo chosapanga dzimbiri. Palibe kutumiza kunja. Palibe mankhwala otentha a chipani chachitatu. Palibe kumaliza pamasamba. Masitepe aliwonse, kuyambira kuyika zipolopolo za ceramic mpaka 5-axis mphero ya shaft roller - zimachitika pansi pa denga limodzi logwirizana ndi ISO ku Qingdao.
Kumene Ma Suppliers Okhazikika Akulephera—ndipo Mafakitale Apadera Amapereka
Otsatsa ena amalonjeza "kuponyera mwatsatanetsatane" koma amayendetsa makina opangira ma generic opanda makina amkati. Ena amapambana pa ntchito ya CNC koma kuponyedwa kocheperako-kulephera kuwongolera kusiyanasiyana kwazinthu ndi geometry ya as-cast. Mpata umenewo umapanga chiopsezo. Tawunikanso zojambula pomwe makasitomala adatchula zinthu za AMS 5387 koma adavomereza kuti woperekayo alowe m'malo mwa Inconel 718 yokhazikika, pomwe tidazindikira, pakuyesa kumunda, kuti kuuma kocheperako kwake kudapangitsa kuti nozzle isanakwane pamitsinje yamadzimadzi yothamanga kwambiri.
Ichi ndichifukwa chake QINGDAO QIANGSENYUAN imayang'ana kwambiri mabanja anayi omwe amapangidwa molimba kwambiri: Zigawo zamakina za CNC zomangidwa kuchokera kuzinthu zopanda kanthu (osati zinthu za bar), zida za cobalt-nickel alloy (T800, AMS 5387), zitsulo zopangira chitsulo chosasunthika, komanso zopangira zitsulo zosapanga dzimbiri. Gulu lililonse limadyetsa mwachindunji milandu yotsimikiziridwa yogwiritsira ntchito mafakitale-ma hydraulic control blocks, mafuta akunyanja & ma valve a gasi, makina opangira ma winch amagalimoto, ndi misonkhano yopopera yothamanga kwambiri. Palibe "tingathe kuyesa." Pali "zokha zomwe tatsimikizira geometry iyi, aloyi, kutentha kumeneku - nthawi 17 kudutsa makontinenti atatu."
- Cobalt alloy nozzles omwe apulumuka > maola 12,000 pamapampu abrasive slurry
- Piston pump silinda nyumba zokhala ndi kulolerana kwa 0.02 mm kuzungulira 320 mm mainchesi
- Mapulagi osakhazikika a T800 akudutsa kuyesa kwa helium pa 1×10⁻⁹ mbar·L/s
- Zodzigudubuza zamagalimoto opangira ma winch shaft zomwe zimafika ku 2.5 µm kuuma kwapamtunda pambuyo pa kuwomberedwa ndikudikirira + kuwomba
Zimene “Zodalirika” Zimatanthauza M’kuchita
Kudalirika sikungofuna kutsatsa. Ndi umboni wolembedwa. Dongosolo lililonse limaphatikizapo kutsimikizira kwazinthu zomwe zikubwera motsutsana ndi malipoti a mayeso a mphero, kusanthula kwa CMM panthawi yovuta kwambiri (mankhwala asanayambe kutentha, kuipitsidwa, kumalizidwa), ndikuwunika komaliza motsutsana ndi zomwe mwajambula—osati mndandanda wanthawi zonse. Timasunga kutsata kokwanira: nambala yosungunuka, tsiku loponyera, ID ya ng'anjo, chipika cha oyendetsa, ndikugwirizanitsa data yoyezera. Ngati chigawo china sichikugwira ntchito, timapanganso unyolo wonse - osangoganizira.
Timayikanso kudalirika kumtunda. Ndemanga yathu ya uinjiniya siyimayima pa "izi ndizotheka kupanga." Timayimitsa mikangano ya GD&T-monga kufotokoza kulolerana kwa malo pagawo lomwe lili pamtunda wa mchenga womwe umakonda kusintha pang'ono pakati. Tikupangira zina zopangira ma datum zomwe zimasunga magwiridwe antchito pomwe zikugwirizana ndi kusintha kosinthika. Timatsimikizira kuwongolera kutentha poyerekeza ndi gawo lenileni ndi makulidwe a magawo-osati zolemba zamabuku. Izi si zokambirana. Ndi co-engineering.
Kusankha Fakitale Yanu Yamayankho Olondola—Zomwe Mungatsimikizire Musanapereke
Osafunsa kuti "Kodi mumapanga ndalama?" Funsani: "Kodi mungagwire kusiyanasiyana kwa khoma la 0.05 mm pansalu yopyapyala ya 12 mm-cobalt alloy-popanda kusweka panthawi ya HIP?" Osafunsa "Kodi ndinu ovomerezeka ndi ISO?" Funsani: "Ndiwonetseni zomwe mwapeza zomaliza za kafukufuku wamkati pamalingaliro osagwirizana ndi zinthu." Osafunsa "Nthawi yanu yotsogolera ndi iti?" Funsani: "Kodi mumayendetsa bwanji chiwopsezo ngati gulu la aloyi la T800 likuwonetsa kubalalitsidwa m'mphepete mwa carbide pakuwunika kwazithunzi?"
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amayankha mafunso amenewo ndi deta—osati mabulosha. Mphamvu zake sizili pamlingo, koma mwapadera: chidziwitso chakuya cha alloy, kuwongolera kophatikizika kophatikizika, ndi kutsimikizika kwapadera kwa domain m'magawo a hydraulic, mphamvu, ndi zida zolemetsa zam'manja. Pazigawo zachitsulo zofunika kwambiri zomwe kulephera sikungatheke, kulondola mwatsatanetsatane kuponyera mayankho fakitale sichimangokwaniritsa zofunikira - imayembekezera mitundu yolephera, imawongolera zosintha zomwe ena amanyalanyaza, ndi zombo molimba mtima - osati kungotsatira.
