Wina akamanena kuti ntchito zamakina za CNC zolondola, zimapanga chithunzi chotani? Kwa anthu ambiri ogula pa intaneti, ndi fakitale yonyezimira, yodzipangira yokha yomwe imalavula mbali zabwino kwambiri. Chowonadi, chomwe ndakhala ndikukhala kwa zaka zambiri, ndizovuta kwambiri. Ndi za kusiyana pakati pa zomwe mtundu wa CAD umalonjeza ndi zomwe chunk ya 17-4PH yosapanga dzimbiri imachita pansi pa wodula. Ndizokhudza zisankho zabata zomwe zidapangidwa ku 2 AM kuti ± 0.0005 kulolerana asamangokhalira mbali imodzi, komanso kuthamanga kwa mazana asanu. Ndipamene utumiki weniweni umayambira—mawuwo atavomerezedwa.
Maziko: Zimayamba ndi Kuponya
Simungathe kuyankhula mwatsatanetsatane CNC Machining m'malingaliro athu popanda kuyamba kumtunda. Pulogalamu yabwino yopangira makina ndi yopanda ntchito ngati kuponyera kwaiwisi kuli ndi porosity yobisika kapena makulidwe a khoma losagwirizana. Ndaziwonapo nthawi zambiri. Ichi ndichifukwa chake njira yathu ku QSY ikuphatikizidwa. Takhala tikupanga chipolopolo cha chipolopolo ndi kupanga ndalama kwazaka makumi atatu, kotero pofika nthawi yoponyedwa ngati nyumba yapampu yovuta kapena ma valve afika pansi pa CNC, timadziwa kale mbiri yake. Tikudziwa momwe 316L imakhazikika, pomwe kupsinjika kungakhale. Izi si nthanthi chabe; zikutanthauza kuti titha kusinthiratu zosintha kapena zida kuti tiwerengere kusiyana pang'ono ndi mtundu wamba. Kupanga masewera omwe mwadzipangira nokha ndi masewera ena a mpira - simukulimbana ndi zomwe wina akudziwa.
Ili ndi vuto lofala kwa ogula. Amapereka mtengo wotsika mtengo kuchokera kwa ogulitsa m'modzi ndikutumiza CNC Machining ntchito kwina, kuyembekezera matsenga. Wopanga makina amapeza gawo lokhala ndi mawanga olimba kuchokera ku kuzizira kosafanana kapena kuphatikizika kwa mchenga pamalo osindikizira ovuta. Malo ogwirira ntchito, zala zimalozedwa, zimawononga mabaluni. Gawo lautumiki limatayika pakumasulira. Nyumba yophatikizika ngati QSY imatenga chiwopsezo chimenecho mkati. Gulu loyambitsa makina ndi woyang'anira makina amalankhula chinenero chimodzi chifukwa ali m'nyumba imodzi, akuyang'ana wapaulendo yemweyo.
Tengani ma aloyi apadera, monga opangidwa ndi faifi tambala (ganizirani Inconel 718). Kuwachiza ndizovuta ngati muwachitira ngati chitsulo chochepa. Koma ngati mwawaponya, mumamvetsetsa bwino kapangidwe kawo kambewu, kachitidwe kawo kolimba. Mukudziwa kuti kutentha kuchokera pakuponyedwa kumakhudza machinability m'malo enaake. Chifukwa chake njira yanu ya CNC yopangira gawo la turbine ya Inconel idzakhala yosiyana kwambiri - SFM yocheperako, magiredi enaake a carbide, mwinanso kachitidwe kosiyana - poyerekeza ndi kukonza kuchokera pa bala lopangidwa. Chidziwitso chimenecho chikuwotchedwa kuyambira tsiku loyamba.
Kulekerera Si Manambala Ongosindikizidwa
Nachi chowonadi chothandiza: aliyense atha kuyika gawo limodzi lololera mopenga mu labu yoyendetsedwa ndi nyengo yokhala ndi makina atsopano. Ntchitoyi imatanthauzidwa mwakuchita mosadukiza, pa nthawi, pagulu lopanga. Ndikukumbukira ntchito ya hydraulic manifold block, chitsulo choponyera ductile, yofunikira ma callouts enieni mkati mwa 0.05mm kudutsa netiweki yamadoko obowoleredwa. Vuto silinali gawo loyamba. Zinali kusunga kuti kupyolera mu kuvala kwa zida, kutentha kwa makina pakuyenda kwa maola 8, ndi kusiyana kwa mphindi muzojambula.
Tidayenera kupanga zida zodzipatulira zomwe zimafotokoza za as-cast datum, osati zabwino. Kenako, tidagwiritsa ntchito kufufuza pa mphero yathu ya Okuma CNC kuti tiyang'ane malo ovuta kwambiri magawo 10 aliwonse, kubwezera basi. Umenewo ndi ntchito - nthawi yozama yaumisiri pakupanga mapangidwe omwe kasitomala sawona pamtengo wa invoice. makina olondola. Amangotenga phale la magawo omwe amakwanira nthawi zonse. Ngati simukupereka uinjiniya woterewu, ndinu malo ogulitsira makina, osati opereka chithandizo cholondola.
Ndipo nthawi zina, muyenera kukankhira mmbuyo. Katswiri wina wachinyamata adatchulapo ± 0.001 kulolerana pamtundu uliwonse wosafunikira wanyumba yayikulu yachitsulo. Icho chinali gawo la zodzikongoletsera, kwenikweni. Kugwiritsa ntchito mlingo wa molondola CNC kulikonse kukadachulukitsa katatu mtengo ndi nthawi. Utumiki wathu unaphatikizapo kuyitana kuti tifotokoze: Tawonani, tiyeni tigwiritsire ntchito pa nkhope yokwera ndi yobowola, koma tiyeni tipumule zotsalazo kuti tigwirizane ndi malonda. Idzakupulumutsirani 40% ndikukufikitsani kwa milungu iwiri mwachangu. Kukambirana kumeneko ndi gawo la phukusi. Zimapanga chidaliro ndikuwonetsa kuti mukuganiza za polojekiti yawo yonse, osati nthawi yanu ya spindle.
Zofunika Kuvina
Kugwira ntchito ndi zida zomwe QSY imagwira ntchito mwapadera, kuyambira pazitsulo wamba mpaka ma aloyi achilendo a cobalt - zikutanthauza kuti buku lanu lamasewera limafunikira ma voliyumu angapo. Makina achitsulo otuwa ngati batala, koma fumbi la graphite limapezeka paliponse, zomwe zimawononga zovundikira ndi zomangira za mpira ngati shopu yanu siyidakonzedwere. Tili odzipereka madera ndi machitidwe m'zigawo za izo. Chitsulo chosapanga dzimbiri, monga 304 kapena 316, ndizokhudza kuthana ndi kuuma kwa ntchito. Mufunika zida zakuthwa, chowotcha chabwino, ndipo simungathe kulola chidacho kukhala. Ndi nyimbo yomwe mumakulitsa.
Kenako mumalumphira kuzinthu ngati Monel kapena Hastelloy. Chilombo chosiyanasiyana. Tchipisi sichitha; iwo amatuluka anyimbo ndi olimba, ngati chingamu. Iwo akhoza kuwotcherera pa kuika ndi kuchititsa kulephera zoopsa. Apa, ntchitoyo ili mwatsatanetsatane: choziziritsa kukhosi chokwera kwambiri chomwe chimayang'ana ndendende podula ndikuchotsa tchipisi, mphero zosinthika za helix kuti zisokoneze kugwedezeka kwa ma harmonic, komanso njira yodziwika bwino ya chakudya/liwiro lomwe nthawi zambiri limakhala lovuta kwambiri. Mumaphunzira izi powononga zochepa zodula, moona. Ndilo gawo la zaka 30 lomwe mukuliwona patsamba la QSY-ndi laibulale yamaphunziro omwe mwaphunzira movutikira pabanja lililonse.
Ndikukumbukira chitsanzo cha valavu yopangira mankhwala mu aloyi yochokera ku cobalt. Chisindikizocho chinafuna kuti galasi likhale lomaliza pampando wopendekera. Aliyense muyezo kupukuta njira analephera; zinthuzo zinali zolimba kwambiri kuti zisapse. Tidayenera kupanga makina opangira ma micro-abrasive flow Machining pambuyo pa ntchito ya CNC. Sizinali momwe zimakhalira, koma zinali zofunikira kuti zikwaniritse zofunikira. Ndiwo mbali yonyansa CNC Machining ntchito-kuthetsa mavuto ndi kasitomala, osati kwa iwo okha.
Pamene Precision Ikumana ndi Kutumiza
Apa ndi pamene masitolo ambiri amagwera pansi. Iwo akhoza kugunda chizindikiro cha khalidwe, koma sangathe kuchita pa voliyumu kapena pa nthawi. Kulondola si muyeso wa dimensional; ndi lonjezo la kulosera. Kugulitsa kwathu m'malo opangira ma pallet opingasa ambiri sikunali kwachangu. Ndi za kupitiriza. Pomwe phale limodzi likuyenda mozungulira maola 4 pagulu lazopanga zosapanga dzimbiri, wogwiritsa ntchitoyo akukhazikitsanso cholumikizira china chachitsulo chachitsulo pa mphasa ina. Nkhokoyo siyiyima. Kwa kasitomala, izi zikutanthauza kuti tsiku lawo lobweretsa ndilolimba.
Koma ngakhale dongosolo labwino kwambiri limagunda zovuta. Chida chimasweka mosayembekezereka. Kuponyedwa kuli ndi vuto lomwe silinawoneke mpaka kudulidwa koyamba. Ntchitoyi imatanthauzidwa ndi yankho. Kodi mumabisa ndipo mukuyembekeza kuti mupeza? Kapena mumalankhulana nthawi yomweyo? Takhala ndi chizolowezi cholankhulana mopitirira muyeso. Imelo yachangu yokhala ndi chithunzi: Yapeza dzenje lamchenga pagawo 3 pa station B. Itha kupulumutsidwa ndikukonza weld, iwonjezera maola 8. Kupitilira pokhapokha atalangizidwa mwanjira ina ndi 5 PM. Imasunga mgwirizano weniweni. Makasitomala amayamikira kuwonekera, ngakhale zitakhala nkhani zoyipa. Iwo amadziwa kuti sakudyetsedwa mzere.
Kugwira ntchito kumeneku ndikofunikira kwambiri m'mafakitale omwe timagwira ntchito monga mafuta & gasi, mapampu, makina olemera. Chigawo chochedwa chopangidwa ndi makina olondola chingathe kukhala ndi mzere wosonkhanitsa madola mamiliyoni ambiri. Kulemera kwake kumamveka pansi pa shopu. Imasintha ntchitoyo kuchoka pakupanga magawo kukhala cholumikizira chofunikira kwambiri pagulu lazinthu zamtundu wina. Udindo umenewo umapanga chisankho chilichonse, kuchokera pa ntchito yomwe imayikidwa pafupi ndi zida zotsalira zomwe timasunga pashelufu ya zinthu zothamanga kwambiri.
The Digital Handshake
Pomaliza, kumapeto kwenikweni. Kasitomala yemwe angakhalepo akugwera pa tsamba ngati tsngtaocnc.com. Amafunikira mawu a mwatsatanetsatane CNC Machining ntchito. Kuphweka ndi kumveka bwino kwa ndondomekoyi ndiyeso loyamba la ntchito yanu. Timapeza ma RFQ ndi chilichonse kuyambira mafayilo a 3D STEP mpaka chithunzi chosawoneka bwino cha chojambula chojambula pamanja. Utumiki uli momwe mumachitira zonse ziwiri. Kwa chojambula chopukutira, ndikuyimba mwachangu kuti mufunse mafunso oyenera: ntchito, zakuthupi, zolumikizira zovuta. Pa fayilo yabwino kwambiri ya STEP, ndi lipoti latsatanetsatane la DFM (Design for Manufacturability) lomwe lili mkati mwa mawuwo, lomwe likuwonetsa madalaivala omwe atha kukhala ngati mabowo akuya, ang'onoang'ono kapena makoma owonda kwambiri omwe amatha kunjenjemera podula.
Mawu okambitsiranawa ndi omwe amalekanitsa QSY ndi malo opanda pake opangira makina pa intaneti. Zachokera pakuwona ntchito masauzande ambiri zikudutsa malire. Mumakulitsa chibadwa. Mukhoza kuyang'ana chitsanzo ndikudziwa nthawi yomweyo zinthu ziwiri kapena zitatu zomwe zingakhale zovuta. Kuwonetsa kuti kutsogolo, mwina kutanthauza kamangidwe kakang'ono kamene kamachepetsa nthawi ya makina, kumapanga kukhulupirika kwakukulu. Ikuwonetsa CNC Machining ntchito amathandizidwa ndi zochitika zenizeni za sitolo, osati gulu logulitsa.
Pamapeto pake, makina olondola a CNC ngati ntchito ndikupitilira. Zimayamba ndikumvetsetsa genesis ya zopangira, zimadutsa muzinthu zenizeni za tchipisi ndi kulolerana pansi pa sitolo, ndipo zimalimbikitsidwa ndi kutumiza kodalirika komanso kulankhulana moona mtima. Si katundu. Ndi luso lothandizidwa ndi machitidwe, ndipo ndi njira yokhayo yosinthira mapulani a kasitomala kukhala gawo lomwe limagwira ntchito, batch pambuyo pa batch, chaka ndi chaka. Ndilo zotsatira zake zenizeni, zofunika kwambiri kuposa zitsulo zokha.
