Mainjiniya akamatchula zida zamoto zosapanga dzimbiri, samangosankha chinthu - akudzipereka kuti akhazikike pansi pa njinga yamoto yotentha, kukana dzimbiri m'madzi amphamvu, komanso kusamalidwa bwino pamakanikidwe opitilira 300+ bar. Ndicho chifukwa chake kufufuza kuchokera ku a zitsulo zosapanga dzimbiri kuponya mbali magalimoto fakitale ndi kutsimikiziridwa kwazitsulo - osati kungoyambira chabe - kumapangitsa kusiyana pakati pa kulephera kumunda ndi moyo wautumiki wa zaka 15.
Chifukwa chiyani "Kuponyera" Pakhakha Sikokwanira-Makamaka pa Magalimoto Olondola Kwambiri
Tawona ma projekiti ambiri akuyimitsidwa pamene owonetsa akudutsa kuwunika koma amalephera kuyesedwa komaliza. Chifukwa chake? Kapangidwe kambewu kosagwirizana ndi kulimba kosalamulirika, kapena kupsinjika kotsalira komwe kumasiyidwa musanapange makina. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Kuponyera zitsulo zosapanga dzimbiri kumayamba ndi AMS 5387-zogwirizana ndi zinthu zosaphika za AMS 5387-zodziwika ndi chiwerengero cha kutentha, zovomerezeka zamphamvu zamakokedwe ≥860 MPa ndi elongation ≥12% mumkhalidwe wa as-cast + solution-annealed. Palibe cholowa m'malo. Palibe njira zazifupi za ogulitsa. Timagwirizanitsa chemistry yosungunuka ndi anzathu akuthupi tisanayambe kutsanulira.
Njira yathu yopangira mchenga imagwiritsa ntchito nkhungu zokutidwa ndi ceramic kuti zitsirize pamwamba Ra ≤6.3 μm - zolimba kwambiri kuti zitha kulumpha makina okhwima pankhope zosafunikira. Kwa ma geometri ovuta ngati ma silinda a pampu ya pistoni, timaphatikiza zopangira ndalama zagawo zopyapyala zakhoma (makhoma makulidwe mpaka 4.5 mm) ndi kutembenuka kwa CNC molondola komanso kugaya mkati - zonse mkati mwa malo amodzi. Kuphatikizika koyima kumeneko kumachotsa kusuntha kwapakati pa malo. Makasitomala ku Germany posachedwapa adanenanso kuti 99.8% yopereka chiphaso choyamba pa msonkhano wa 12-part hydraulic manifold-chifukwa mawonekedwe a nkhope ya flange (0.015 mm max deviation) ndi ulusi wa doko (0.02 mm TIR) unachitika pazigawo zonse zoponya ndi kumaliza.
Kumene Mafakitale Ambiri Amadula Ngodya—ndi Mmene Timawapeŵera
Opanga ena amawona kuponyera kwachitsulo chosapanga dzimbiri ngati njira yopangira zinthu. Iwo amatsanulira, kugwedeza kunja, makina, ndi sitima. Koma zida zamagalimoto zogwira ntchito kwambiri zimafuna zambiri: mitengo yoziziritsa yoyendetsedwa kuti ipewe mapangidwe a sigma mu 316SS; kuchepetsa kupsinjika * pamaso pa * makina omaliza kuti atseke mu geometry; ndi kutsimikizika kwa GD&T kochokera ku CMM pagawo lililonse-osati zitsanzo zankhani yoyamba.
Timapereka magawo atatu ofunikira:
- Kutsimikizira kwazinthu zomwe zikubwera kudzera mu OES spectrometry ndi kuyesa kwa tensile bar
- Kuyang'anitsitsa pambuyo pakupanga makina ovuta kugwiritsa ntchito ma Zeiss CONTURA G2 CMMs-okhala ndi malipoti athunthu a ASME Y14.5-maudindo, mbiri, ndi kutha.
- Mayeso omaliza ogwirira ntchito: hydrostatic pressure imagwira pa 1.5 × oveteredwa kugwira ntchito kwa mphindi 30, kuphatikiza kuyang'anira kolowera utoto pa ASTM E165
Izi sizikuchulukirachulukira - ndimomwe timatsimikizira kuti cholozera cha winch center shaft pagalimoto yapamsewu waukulu chimapulumuka ma 20,000 a 12-ton dynamic loading popanda kuyambitsa microcrack.
Zochitika Zenizeni Zapadziko Lonse Zimafuna Kupanga Kukhoza Kwathu
Ziwalo zathu zamagalimoto zopangira zitsulo zosapanga dzimbiri zimagwira ntchito m'malo momwe kulephera kumatanthauza kutsika mtengo $18,000/ola. Chifukwa chake timapangira zinthu zoyipa kwambiri - osati kuchuluka kwa deta. Mwachitsanzo:
- Ma valve opanikizika amagetsi othamanga kwambiri a njanji ya dizilo amayendetsa njinga yamoto yotentha kuchokera ku -40 ° C mpaka + 180 ° C - amavomerezedwa ndi mizungu 500 asanaperekedwe.
- Maziko a pampu a mayunitsi ochotsa madzi am'nyanja amayesedwa kuti azitha kukana pa ASTM G48 Njira A (6% FeCl₃, maola 24, palibe maenje> 0.05 mm kuya)
- Ma aloyi onse a T800 a cobalt amaphatikizanso kuwunika kwa microstructure kudzera pa SEM/EDS kutsimikizira kubalalitsidwa kwa carbide yunifolomu-kofunikira kwambiri pakukana kuvala kwa abrasive mu zoyika pampu za slurry.
Sitikungokumana ndi ISO 9001. Timagwirizanitsa ndondomeko iliyonse ndi mfundo za SAE AS9100-ngakhale kuti ndife ovomerezeka a zamlengalenga-chifukwa chokhwima chimasamutsidwa mwachindunji kudalirika kwamagalimoto.
Kusankha Bwenzi Loyenera Kumatanthauza Kufunsa Mafunso Oyenera
Ngati mukuyesa a zitsulo zosapanga dzimbiri kuponya mbali magalimoto fakitale, funsani zinthu zitatu izi musanasaine PO:
- Kodi mungapereke kutsatiridwa kwazinthu zonse-kuchokera pa nambala ya kutentha mpaka lipoti lomaliza loyesa-potumiza mwezi watha?
- Kodi mumachita zochepetsera kupsinjika * musanapange * makina omaliza? Ngati sichoncho, mumalipira bwanji kusokonekera?
- Kodi gawo lanu lopanga lomwe mwatenga nthawi yayitali ndi liti? Ndiwonetseni deta ya Cpk pamiyeso yovuta kwambiri pa miyezi isanu ndi umodzi.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imasindikiza izi mwachangu panthawi yowunikira mainjiniya. Tikudziwa kuti kudalira sikumangika pamabulosha - kumapezedwa mwa kuwonekera pa zomwe zimayezedwa, momwe zimayesedwera, komanso zomwe zimachitika muyeso ukakhala kunja kwa malire. Nthawi yathu yotsogolera pamadongosolo apakati (ma PC 50-500) ndi masabata a 14-osati chifukwa tikuchedwa, koma chifukwa timamanga kuti titsimikizire zitsulo, osati kukonza makina.
Zigawo zamagalimoto zopangira zitsulo zosapanga dzimbiri sizisinthana. Ndiwothandizira dongosolo. Ndipo kupatsa mphamvu kumayamba kale nkhungu isanatsanulidwe - ndi sayansi yakuthupi, kuwongolera njira, komanso kulolerana kwina pamalingaliro. Ndiwo muyezo womwe timagwira, osati kungotengera makasitomala athu, koma pamakina omwe magawo awo adzagwira mawa.
