Iyo ba injeniyeri bagaragaje Koresha ibice 6, ntabwo bahisemo gusa ibikoresho-biyemeje gushikama kurwego ruri munsi ya 1,200 ° F, kurwanya sulfidisiyasi mubidukikije bya gaze ikarishye, no kwihanganira zeru kubijyanye na microstructural idahuye. Niyo mpamvu gushakira ukuri Kuvanga ibice 6 uruganda ntabwo bijyanye nigiciro cyangwa kuyobora igihe wenyine. Nukureba niba inzu ya pompe yawe izarokoka 25.000 kuri 8000 psi-cyangwa niba cobalt alloy nozzle yangirika mbere yo gutangira.
Kuki AMS 5387 Atari Urundi Rupapuro rwihariye
Twabonye ibintu bitatu byananiranye mubice bya Alloy 6: kumena imbibi zimbuto nyuma yo kuvura ubushyuhe, kwaguka kudahuje ubushyuhe hagati ya zone zashizwemo imashini, hamwe no kwangirika kwubutaka mugihe cyo gusya kwanyuma. Inzira zose zisubira kumuzi imwe - kugenzura ibice. AMS 5387 isaba guhuza gukomeye hagati yikigereranyo cyo gukomera, igisubizo annealing igihe cyo gushiramo, hamwe ningamba zinyuranye zifatika. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Turayobora urunigi rwose murugo: gushora imari mu byiciro bya T800 byo mu rwego rwa cobalt-nikel, CNC itunganya imashini 5-axis itambitse hamwe n’indishyi zigihe nyacyo, hamwe na HIP (gukanda isostatike ishyushye) aho bikenewe. Nta ntoki. Nta cyiciro-cyo-gukekeranya. Twemeje ubufindo bwose kurwanya ingano ya ASTM E112, microhardness ya ASTM E384, hamwe na protocole ya ASME B16.34 - ntabwo ari ubugenzuzi bwa nyuma, ahubwo nyuma yo gutambuka, kurangiza, no kurangiza.
Aho "Custom" bivuga Ubwubatsi, Ntabwo ari Geometrie gusa
Abatanga ibicuruzwa bamwe bafata ibicuruzwa bya Alloy ibice 6 nka dosiye ya CAD hamwe no kwihanganira. Turabifata nka sisitemu ikora. Inzu ya piston ya pompe ya piston ntabwo isobanurwa na ID / OD-isobanurwa nuburyo imiyoboro ikonjesha yimbere ikorana nimirima ihangayikishije mugihe cyumutwaro wigihe gito. Niyo mpamvu inzira yacu yo gusubiramo itangirana na GD&T isubiramo-ntabwo ishushanya kwemerwa. Dushira ahabona ibibazo bishobora kuba: inkuta zidashyigikiwe hafi yumuvuduko mwinshi w’amazi yinjira, kwivanga hagati yubushyuhe bwo kugoreka no kwicara ku ntebe, cyangwa ibikoresho bidahwitse byo gusya imbere. Umwaka ushize, twongeye gushushanya icyuma cya shitingi ya shitingi y’imodoka ya OEM ikorera mu muryango w’ubumwe bw’ibihugu by’Uburayi - ntabwo twagabanije ibiciro, ahubwo twakuyeho umuvuduko ukabije wa 0.0015 ″ nyuma y’amasaha 400 yo gukoresha mu murima. Gukosora? Kwimura ikadiri yerekana amakuru no guhinduranya kuva kumusenyi ukajya mubushoramari-bikozwe neza hamwe no kugenzura uburebure bwurukuta. Igisubizo: 92% kugabanuka kumurima wagarutse.
Kwishyira hamwe guhagaritse Urashobora gupima - Ntabwo ari ibirego gusa
"Vertically integrated" ntacyo bivuze keretse niba ushobora kuyikurikirana. Dore uko bisa hasi mu iduka:
- Gukurikirana ibikoresho: Buri fagitire ya AMS 5387 itwara raporo yikizamini cyuzuye - harimo Co, Cr, Ni, Mo, Fe, C, Si, Mn, W, na N ibirimo - kandi ihuza numero yumwimerere yatanzwe nababitanze bemewe.
- Gufunga inzira: Ibishushanyo byo kumucanga ni CNC ikozwe muburyo bwa aluminium; Igishoro cyo gushora ibishashara cyacapwe 3D kuva muri STL zemewe hamwe na ± 0.02 mm; gahunda zose za CNC zikorerwa-kwigana no kugenzura ingingo ya mbere mbere yo gukata ibyuma
- Igenzura: Ibipimo bya CMM birimo ubushakashatsi bwatewe n'ubushyuhe kuri 20 ° C ± 1 ° C; optique ya profilometrie igenzura Ra ≤0.4 μ m hejuru yikimenyetso; ibizamini bya helium byemeza ubunyangamugayo kuri 1 × 10⁻⁹ mbar · L / s kubiterane bikomeye
Ibi ntabwo birenze ubuhanga. Nuburyo dufata ± 0.005 mm kwihanganira imyanya kuri 12-ya flange ishusho ya mm 320 ya diametre-kandi tugatanga ibisubizo bisubirwamo mubice 150 byakozwe.
Gutanga Byukuri-Kwisi-Nta guhuzagurika
Nibyo, Alloy ibice 6 bifata igihe kinini cyo gukora. Ariko "birebire" ntibigomba gusobanura "bitateganijwe." Ibikorwa byacu bidafite ishingiro birimo gahunda ya buffer idafite gahunda yo gukora inzira zingenzi, amasezerano yibikoresho bibiri-byibanze kugirango twirinde gutinda kw'isoko, hamwe na selile yihariye ya prototype idahuye nubushobozi bwo gukora. Kuri hydraulic OEM yo muri Amerika y'Amajyaruguru, impuzandengo yo kuyobora amazu ya pompe ya AMS 5387 ni ibyumweru 14 - kuva PO kugeza ku kivuko - hatitawe ku bunini bwateganijwe. Kubakiriya bo mu majyepfo yuburasirazuba bwa Aziya basaba amacomeka ya T800 hamwe na nitride, ni ibyumweru 10, hamwe nibyangombwa byose byoherejwe muburyo bwa digitale mbere yo kubyara kumubiri. Ntabwo dusezeranya "byihuse." Turasezeranya * bimwe. Kuberako iyo igihe cyumukiriya wawe giterwa nintebe ya cobalt alloy valve, byukuri ntabwo ari byiza kugira-nibisobanuro byonyine bifite akamaro.
Niba umushinga wawe utaha urimo Kuvanga ibice 6 uruganda ubufatanye - haba kubikoresho bya pompe ya AMS 5387, cobalt alloy nozzles, cyangwa inteko zidasanzwe za T800 ziteranijwe-zitangirana no guhuza imashini, ntabwo ari RFQ. Umufatanyabikorwa mwiza ntabwo yujuje gusa ibisobanuro. Barateganya uburyo bwo gutsindwa mbere yuko chip ya mbere iguruka.
