Ibyuma bya karubone bitanga imbaraga zidasanzwe, kwihanganira kwambara, no gukoresha neza ibiciro byinganda zikora kumuvuduko mwinshi, gusiganwa ku magare, cyangwa ibihe bibi. Iyo hydraulic manifold yananiwe kuri bar 350 - cyangwa kuvunika kwa shitingi mugihe cyo gukora crane yo hanze - intandaro ntikunze kuba wenyine. Akenshi ni uguhitamo ibintu, kugenzura microstructural, cyangwa gutuza kurwego rwangiritse mugihe cyo gukina. Twabibonye ku migabane itatu: ibyuma bya karubone byatsinze ibizamini bikaze ariko byacitse muri serivisi kubera kugabanuka bitamenyekanye kugabanuka hafi yimitwaro itwara imizigo; abandi bahuye na ASTM A27 Icyiciro cya WCB cyanditse ku mpapuro ariko bakarwanya nyuma yo kuvura ubushyuhe kuko igipimo cyo gukonjesha nticyashushanyijeho ubunini bwigice. Niyo mpamvu rero ibyuma bya karubone byuzuye biterekeranye no gusuka ibyuma bishongeshejwe - ni ukugenzura gukomera, kwemeza imiterere yingano, no gufunga geometrie mbere yuko imashini itangira.
Impamvu Gutera Ibyuma bya Carbone byatsinze aho ubundi buryo bugufi
Ibyuma bidafite ingese birwanya ruswa - ariko ibura imbaraga zitanga hejuru ya 650 MPa idafite akazi gakonje cyane. Aluminiyumu ibika ibiro - ariko umunaniro byihuse munsi yumuzigo wa hydraulic. Ibyuma mpimbano bitanga ubucucike-ariko ntibishobora kwigana ibice byimbere byimbere ya piston pompe ya silinderi. Ibyuma bya karuboni batera ikiraro icyo cyuho. Impamyabumenyi nka ASTM A27 WCB, ASTM A105, na ISO 3755 GS-45 itanga imbaraga za MPa 485-655 MPa, ubukana bwingaruka kugeza kuri 29 ° C, hamwe nubukorikori bugabanya igihe cyizunguruka kuri 35% ugereranije na nikel. Icy'ingenzi, ibyuma bya karubone bisubiza muburyo busanzwe, kuzimya, no gutwarwa - bigafasha imyirondoro idakomeye: 220-260 HB mu kwifata hejuru, 180 HB muri flanges zidakomeye, byose biva kumurongo umwe. Ibi twabyemeje kurutonde rwa vuba kubinyabiziga bya injeniyeri kuri winch center shaft rollers: umusenyi utera A27 WCB imibiri yagezweho <0,05 mm kuzenguruka nyuma yo guhindukira-mugihe ukomeje 245 HB yibanze bikenewe kugirango umugozi urambe.
Bane Bidashobora kuganirwaho mubutumwa-Buke bwa Carbone Ibyuma
Ntabwo ibyuma bya karubone byose bikora kimwe. Isesengura ryukuri-kwisi ryerekana 72% byatsinzwe mumirima bikurikirana mugihe kimwe mubice bine:
- Ibikoresho byoroshye: Ubushyuhe bwemewe gusa - nta kuvanga icyiciro. Twakomotse ku nsyo hamwe na EN 10204 3.1 ibyemezo kandi twandika buri numero ya salle irwanya igice cyarangiye.
- Icyitegererezo cyo gukomera: Nta gukeka kubikorwa byo gushyira riser. Dukoresha amashusho ya MAGMASOFT® kuri buri gishushanyo gishya - guhindura umuvuduko winjira kugirango Reynolds igabanye umubare uri munsi ya 2500 kandi twirinde firime ya okiside iterwa n’imivurungano.
- Igenzura ryubushyuhe. Urukuta rwa mm-120 rusaba gukonja gutandukanye kurenza 25-mm y'urubuga-ndetse no muri casting imwe.
- Ibipimo byemewe mbere yo gutunganya: Buri casting ikorerwa CMM isikana na as-GD&T. Twanze ibice bifite> 0.3 mm gutandukana mubintu bikomeye bya datum - ntabwo ari ibipimo byanyuma.
Iyi disipuline isobanura impamvu ibyuma bya karubone byatewe na valve byumuvuduko bigera ku ntebe isubirwamo hagati ya mm 0,025 mm - ni ingenzi cyane kugirango hafungurwe kuri 700 bar.
Iyo Hybrid Itunganya Kurenza Gutera Cyangwa Gukora
Urufatiro rwa pompe ntabwo ari icyapa gusa. Ni urubuga rwo kunyeganyega rufite imyobo 14 yakubiswe, imyenge 3 yuzuye neza, hamwe nuburinganire bwa mm0.05 hejuru ya 1,2 m². Kugerageza gutererana kwihanganira ubusa. Kugerageza kuyikoresha mumasahani akomeye birahenze. Igisubizo? Ishoramari-ryakozwe na karubone (ASTM A356) ishusho itoroshye, hanyuma CNC urusyo rugaragara muburyo bumwe ukoresheje imashini ya granite-uburiri hamwe nindishyi zumuriro mugihe nyacyo. Twifashishije ubu buryo bwa Hybrid kuri 68% byamazu yacu ya silinderi - kugabanya ikoreshwa ryibikoresho fatizo kuri 42%, kugabanya igihe cyo kuyobora iminsi 11, no gufata perpendicularity ya bore-to-flange kuri mm 0,015. Ibyingenzi byingenzi: ibyuma byashizwe hamwe nibikoresho bya datum byakozwe, mugenzuzi wa probe nyuma yo gukara, hamwe no kugabanya imihangayiko * hagati ya * bigoye no kurangiza - ntabwo ari nyuma yo guterwa.
Guhitamo Carbone Steel Umufatanyabikorwa: Ibyo Kugenzura Kurenga Impamyabumenyi
Saba ibimenyetso - ntabwo ari amasezerano. Gusaba:
- Raporo y'icyitegererezo yerekana ibisubizo nyabyo / ibisubizo byikizamini - ntabwo "ihura na ASTM A27"
- Photomicrographs ya etched cross-section yerekana icyerekezo cyimigozi ihuza inzira yibanze yumutwaro
- CMM itanga raporo kuri as-cast kandi yarangije ibice bimwe byo gusubiramo
- Gutunganya inyandiko za FMEA zerekana uburyo zirinda amakosa mu bice bito-bito munsi ya mm 8
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Gukoresha cheque buri munsi. Ikigo cyabo cyubahiriza ISO muri Qingdao gihuza guta umucanga, gushora imari, imirongo myinshi ya CNC, hamwe no kuvura ubushyuhe bwa vacuum munsi yinzu - bikuraho amaboko atesha agaciro uburinganire. Ntabwo batera ibyuma bya karubone gusa. Bahindura imyitwarire.
Gukoresha ibyuma bya karubone bikomeza kuba inzira ifatika yinganda ziramba, ziremereye cyane-iyo metallurgie, kugenzura inzira, hamwe no gupima ibipimo. Intambwe ikurikira ntabwo ihitamo ibikoresho. Nuguhitamo uwagenzura impinduka zituma ibyo bikoresho bikora. Shakisha abafatanyabikorwa bakwereka amakuru inyuma yurupapuro rwihariye - ntabwo ari urupapuro rwonyine.
