
Iyo ba injeniyeri bagaragaje a uruganda rukora ibyuma kubutumwa bukomeye bwa hydraulic valves cyangwa amazu ya pompe yambaye cyane, ntabwo bagura ibice gusa - batanga amahame yimiterere, uburinganire bwa microstructural, hamwe nubwizerwe bwimikorere. Twabonye imishinga myinshi ihagaze kuri prototype kuberako uruganda rwabuze protocole yihariye yo kuvura ubushyuhe-cyangwa birushijeho kuba bibi, ibishushanyo byemewe bitashyize ahagaragara amakimbirane ya GD&T yagaragaye gusa mugihe cya CMM. Precision ntabwo yongewe mumashini yanyuma. Yubatswe muburyo bwo gutoranya ibintu, gushushanya, kugenzura gukomera, no kugabanuka nyuma yo guta umutwe.
Ibikoresho bishingiye kuri Cobalt nka AMS 5387 ibice bya pompe cyangwa T800 nozzles birananirana - bitatewe no gutunganya nabi - ahubwo biturutse kuri microsegregation itamenyekanye, gucika intege zisigaye, cyangwa gukwirakwiza karbide idahuye. Imirongo isanzwe yo guta umucanga ntishobora kwemeza ubushyuhe bwumuriro ukenewe kuriyi mavuta. Twigeze kugerageza abatanga ibintu bitatu kuri cobalt-nikel icomeka geometrie imwe: imwe yatanze ibice 42% nyuma yo kuvura ubushyuhe kubera igipimo cyo gukonjesha kitagenzuwe; irindi ryatsinze igenzura ariko ryananiwe gupima umuvuduko kuri 1200 psi kubera interdendritic porosity itagaragara kuri X-ray. Icya gatatu cyakoreshejwe kugenzura-gukonjesha no kugenzura mbere yubushyuhe - gutsindwa kwa zeru mubice 210. Itandukaniro ntabwo ari amahirwe. Ni disipuline ya metallurgiki yashyizwe muri buri ntambwe.
Ibyinshi bisobanutse neza bisaba guhuza cyane hagati yimashini zakozwe hamwe nu buso butwara hejuru. Niba gutara no gutunganya bibera mubikoresho bitandukanye, utakaza kugenzura uburyo bwo kwagura ubushyuhe butandukanye, guhinduranya datum, hamwe nubuso burangiza guhuza. Mu kigo cyacu cyujuje ISO muri Qingdao, twateye, imashini, kandi turangiza buri nzu yicyuma cyangwa idafite ibyuma munsi yinzu imwe - dukoresheje CMM imwe kugirango igenzurwe kandi yemeze burundu. Ibi bivanaho guhuza sisitemu ya drift. Kububiko bwa pisitori ya piston ya piston, bivuze ko kwibanda kuri bore biguma muri ± 0,015 mm kuri 300 mm z'uburebure - na nyuma yo kugabanya imihangayiko. Abakiriya bavuga ko 68% bike byagarutse kumurima wa winch center shaft rollers mugihe gutunganya gukurikira casting nta bikoresho byoherejwe.
"Full traceability" ntacyo bivuze niba itagufasha gukemura ibibazo nyabyo. Mugihe OEM yu Burayi yashyize ahagaragara ibimeneka rimwe na rimwe mumashanyarazi, itsinda ryabo rya QA ryakurikiranye ikibazo kugirango batangire # QSY-7894 - hanyuma bakuramo igenzura ryuzuye ryuzuye: ibikoresho fatizo (ASTM A957 Icyiciro cya 1), gusesengura gushonga (Co 62.3%, Cr 28.1%, W 4.2%), amakuru yo gukata umurongo, hamwe no gushushanya ubushyuhe bukabije. Mu masaha 48, twemeje intandaro: kugabanuka kwubushyuhe bwaho mugihe cyo gukemura. Nta gukeka. Nta gutunga urutoki. Gusa amakuru yimikorere ahujwe nimibare yibice bifatika. Urwo rwego rwa granularitike rukora gusa mugihe ibikoresho, gushakisha, no kugenzura bikozwe nkumunyururu umwe uhoraho - ntabwo ari amashami acecetse.
Ntukabaze “Ukora ishoramari?” Baza: “Nigute ushobora kwemeza indishyi zagabanutse kuri AMS 5387 kuri 1200 ° C gusuka ubushyuhe?” Ntubaze “Wemerewe ISO?” Baza: “Nyereka ibyawe bitatu bya nyuma by'ubugenzuzi bw'imbere ku myitwarire idahuye.” Kandi ntuzigere wibwira ko "ibyuma bidafite ingese" bisobanura ikintu kimwe kubacuruzi - 316L, CF8M, na ASTM A351 Gr. CK3MCuN yitwara mu buryo butandukanye mu mucanga nu buryo bwo gushora imari, cyane cyane ibice byimbere bigoye.
Abakomeye uruganda rukora ibyuma ubufatanye butangirana no guhuza tekinike-ntabwo ari impapuro. Batangira iyo injeniyeri wawe hamwe nibikorwa byabo metallurgiste basubiramo guhamagarwa kwa GD&T - ntabwo nyuma yo gukata ibikoresho. Ziyongera cyane iyo imihigo yo gutanga ifashe no mugihe cyibura ryibikoresho fatizo, kubera ko utanga isoko agumana ububiko bwimishinga ya T800 yemewe kandi afite ubufatanye bwa tekiniki nabakora ibicuruzwa bivanze. Nuburyo QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. itanga ububiko bwumuvuduko urokoka 15,000+ mukuzenguruka kwa peteroli na gazi yo hanze - nimpamvu abakiriya bisi yose bagaruka kubisubiramo kuri sisitemu yimodoka ya winch, fondasiyo ya pompe, hamwe na cobalt alloy nozzles yagenewe gusiganwa ku magare bikabije.
Reba ibirenze ubushobozi bwo gukina. Shakisha uburambe bwihariye, ibimenyetso bifatika bifunze, hamwe nubuhanga bwubwubatsi bufata igishushanyo cyawe nkikibazo gisangiwe - ntabwo ari itegeko ryo kugura. Kuberako mubikorwa byuzuye, igisubizo cyiza ntabwo cote ihendutse. Numufatanyabikorwa ubona uburyo bwo gutsindwa mbere yuko biba.