Iyo wumvise Co T400, ikintu cya mbere abasore benshi batanga amasoko batekereza ni cobalt alloy, kurwanya kwambara neza, byakozwe. Nibyo kurwego rwo hejuru rufata, kandi mvugishije ukuri, niho amaduka menshi akandagira. Ntabwo ari kode y'ibikoresho gusa; ni imyitwarire. Mumyaka irenga mirongo itatu mugukina no gutunganya, Nabonye itandukaniro riri hagati yisezerano rya datasheet hamwe nububiko bwamaduka hamwe naya mavuta. Umuntu wese avuga imbaraga zubushyuhe bwo hejuru hamwe no kurwanya ruswa, ariko inkuru nyayo iri muburyo bwo gukora chip, uburyo bwo kwambara ibikoresho, nuburyo isubiza muburyo butandukanye bwo gukonjesha. Nibikoresho bisaba kubahwa, ntabwo ari itegeko ryo kugura gusa.
Igorofa Igorofa Ukuri hamwe na Cobalt Alloys
Ibikorwa byacu muri Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) akenshi bitangira kera mbere yuko imashini ya CNC izunguruka. Hamwe nibikoresho nka Co T400, gukina inzira ishyiraho urwego kubintu byose bikurikira. Dufite ubuhanga mugushushanya no gushora imari kubwimpamvu-ituze rinini hamwe nubusugire bwubuso. Gusuka ibinyomoro bishingiye kuri cobalt ntabwo ari ugusuka ibisanzwe. Hariho imbaraga zitandukanye zubushyuhe, uburyo butandukanye bwo gukomera. Niba ubonye amarembo cyangwa ibyago bitari byiza muriki cyiciro, urimo gutunganya gusa ibintu bihenze cyane, bigoye cyane nyuma. Nabonye ibice biva mubibumbano bisa neza, gusa kubikoresho byo kwerekana ibyerekezo byo munsi y'ubutaka byica igikoresho mumasegonda. Imikoranire hagati yimishinga yacu nu iduka ryimashini ntishobora kuganirwaho muriki cyiciro.
Umutwe umwe wihariye hamwe na 400-seri ya cobalt alloys ni ugutandukanya karbide. Mu gushora imari, urashobora kubona ingano nziza nziza, ariko niba igipimo cyo gukonjesha kitagenzuwe neza, ayo makarito akomeye. Noneho, iyo ugiye kuyikora, imashini yawe ntishobora guhura nibikoresho bimwe. Ikubita iyi mifuka ya microscopique, abrasive imifuka itera kwambara bitateganijwe, kwihuta. Ntabwo igaragara kuri raporo yikizamini gikomeye, ariko irataka kuri moniteur yibikoresho. Aha niho imyaka 30 yo kumenyekanisha igeze - kumenya gusoma imiterere yabakinnyi mbere yuko igikorwa cya mbere gitangira.
Ibi twabyize inzira igoye kumurimo wo mu kirere hakiri kare. Ibicapo byahamagariwe Co T400, kandi twashakishije amavuta, tujugunya kuri spec, hanyuma dukomeza gukora. Ibice bike byambere byari byiza, ariko rero ubuzima bwibikoresho byahindutse ishyamba. Twagaya ibikoresho, ibipimo, byose. Tumaze kumenagura umusatsi, twasubiye mubutaka hamwe nisesengura ryibyuma. Ikibazo cyari cyoroshye ya karbide, ibisubizo byuko bidahuye gato nubushyuhe bwacu bwo gusuka ibintu byemewe. Gukosora ntibyari muri gahunda yo gutunganya; byari mu gukaza umurego ibikorwa byubugenzuzi burenze ibisanzwe. Noneho, kubice byingenzi, dufata as-microstructure nkibintu byambere kandi byingenzi byo kugenzura.
Imashini ya CNC: Imbyino ya Parameter no Kwihangana
Nibyiza, nuko ufite amajwi yo gutora. Noneho imbyino nyayo iratangiye. Imashini Co T400 niho ibyokurya bigaburira n'umuvuduko bihura no gusya ukuri. Ntushobora guterera karbide isanzwe winjizamo kandi wizeye ibyiza. Twagize intsinzi ihamye hamwe n amanota yihariye ya carbide ya subicron, rimwe na rimwe twimukira muri ceramic cyangwa CBN kugirango turangize passe mubihe bikomeye. Ariko gushiramo ni kimwe cya kabiri cyinkuru. Gukomera ni byose. Ikiganiro icyo ari cyo cyose, kunyeganyega kwose, hamwe nibikoresho bisa nkaho bikora cyane, bikananirana.
Ikosa rikomeye mbona ni programmes zifata nka super-alloy Inconel. Imbaraga zo gukata ziratandukanye. Hamwe na Co T400, ukeneye gukomeza guhoraho, gukata neza. Gukuramo inzinguzingo mu gucukura, kurugero, birashobora kukwangiza uramutse uretse igikoresho kikanyerera munsi yumwobo. Irema ubushyuhe bwaho kandi igakomera ishobora gufata imyitozo ikurikira. Twimukiye mu guhora-igitutu cyo kugaburira ibiryo hamwe na coolant-binyuze mu myitozo, kandi igipimo cyo kumeneka cyaragabanutse cyane. Nibintu bito-ubwoko wiga gusa mugukuramo amadolari 300 $ - bituma habaho itandukaniro hagati yinyungu nigihombo kumurimo.
Coolant ntabwo ari ugukonja gusa; ni amavuta yo kwisiga hamwe na chip-evacuation umufatanyabikorwa. Dukoresha umuvuduko mwinshi, sisitemu yo hejuru. Chip kuva Co T400 Birashobora gukomera kandi bikomeye. Niba idasiba ako kanya agace kaciwe, irongera igaca, ikarangiza ubuso burangije no gupakira igikoresho. Twigeze kugira ibikorwa byimbitse byo gusya mu mufuka aho ibintu byose byari byiza kuri simulation. Hasi, twabonye kurangiza nabi no kwambara ibikoresho byihuse. Ikibazo? Umuvuduko ukonje ntiwari ufite imbaraga zihagije zo kwimura chipi mu mfuruka. Guhindura ibyuma byoroshye kubintu bibiri-nozzle byashizweho byerekanwe neza muri zone yaciwe byakemutse. Isomo: ntuzigere wibwira ko ibidukikije bikora ari ibya kabiri kubikoresho.
Gusaba-Gutwarwa Kwiyunga no Guhitamo Ibikoresho
Kuki no gukoresha Co T400? Birahenze kandi birababaza imashini. Igisubizo gihora mubisabwa. Dutanga kenshi ibice bya serivise zikomeye za serivise, ibice byo kwambara pompe, hamwe nibikoresho byo mu kirere. Muri ibi bihe, guhuza isuri-kwangirika no gukomeza imbaraga mubushyuhe bwo hejuru bituma ihitamo ryonyine. Ariko Co T400 ntabwo ari monolith. Imiterere nyayo irashobora guhinduka ukurikije ubushyuhe bwo kuvura nyuma yo guta. Rimwe na rimwe, umukiriya arasaba ubukana ntarengwa, ntamenye ibicuruzwa biva mu mashini ndetse bikagira ingaruka zikomeye.
Twari dufite umukiriya ushimangira gukomera kwa Rockwell C hejuru yurwego rwo kwambara isahani. Twarayikoze, ariko umusaruro wari uteye ubwoba kubera gucamo micro mugihe cyo kurangiza. Twasabye kumvikana: ubukana buke buke, ariko hamwe nubushakashatsi bwihariye bwo gukora ubushyuhe kugirango habeho urwego rukomeye, rudashobora kwambara mugihe tugumana intangiriro ikomeye. Yakoze neza murwego kandi yari ifite ubukungu cyane kubyara umusaruro. Iki nigice cyubujyanama bwakazi kacu muri QSY - ntabwo ari ugukora icapiro gusa, ahubwo tunatanga inama kubijyanye nuburyo bukorwa kandi bukora neza. Guhuma gukurikira buhumyi ibintu utumva impamvu ari resept yo gucika intege.
Ibi binzanye kubintu bifitanye isano: gukurura ibikoresho bihwanye. Mu byiciro bigabanutse, abashakashatsi barashobora kureba kuri nikel ishingiye kuri nikel cyangwa se ibyuma bidafite ingese. Kubikorwa bimwe, barashobora gukora. Ariko kubintu byukuri birwanya ibice byo gushyingiranwa, cyangwa kubidukikije hamwe na sulfidation cyangwa ivu rishyushye, matrike ya cobalt ya Co T400 iratandukanye. Twakoze ikigereranyo cyo kugereranya kubakiriya, kandi itandukaniro mubuzima bwa serivisi rirashobora gutondekanya ubunini. Ntabwo ari ukuzamura; ni igisubizo cyihariye kubibazo byihariye.
Kunanirwa, Kwiga, no Kwishyira hamwe
Ntabwo ubona ibyiza kuri ibi nta nkovu zimwe. Kimwe mubyo twatsinzwe byigisha cyane ni icyiciro cyibintu bigoye, bikikijwe n'inkuta. Abakinnyi bari bakinnye byari bigoye ariko baratsinze. Mugihe cyo gutunganya CNC kumashini yacu 5-axis, twahuye no kugoreka ibiza kuri pass ya nyuma. Twari twaragabanije imihangayiko yose yimbere binyuze mumashanyarazi, cyangwa rero twatekereje. Ikibazo cyari impagarara zisigaye ziva mubikorwa ubwabyo. Inzira ziteye ubwoba, zakozwe hamwe nibintu bikaze kugirango tubike umwanya, byari byateje impungenge zihagije aho twafashe urumuri rwa nyuma kugirango tugere ku kwihanganira, igice cyaravutse.
Gukosora byari anti-intuitive: twagombaga kugenda buhoro. Twateje imbere ibyiciro byinshi bigoye hamwe ningamba zo kugabanya ibibazo (kugabanya imbaraga zo guhagarika umutima, muriki gihe) hagati yimikorere. Yongeyeho umwanya mukuzenguruka, ariko byatumye inzira iteganijwe kandi ikuraho ibisigazwa. Ubunararibonye bwahinduye muburyo bwacu bwo gutunganya agaciro-gakomeye, ibintu bigoye biva mubikoresho bigoye. Ubu ni igice cyibikorwa byacu bisanzwe bigenda byingenzi Co T400 Ibigize. Urashobora gusanga bimwe muribi bitekerezo byatsinzwe byinjijwe muburyo twandikira abakiriya kurubuga rwacu kuri https://www.tsingtaocnc.com.
Ubu bwoko bwo kwiga niyo mpamvu ibikorwa bihagaritse ibikorwa nka QSY bifite aho bigarukira. Gutanga ibitekerezo ni bigufi. Iyo gutunganya bifite ikibazo, itsinda ryashinzwe rirahari kugirango baganire kumiterere yabakinnyi. Iyo uruganda rugerageje tekinike nshya, abakanishi bumva ibisubizo ako kanya. Kubikoresho nkibisobanuro nka Co T400, uku kwishyira hamwe ntigiciro. Byimura ikiganiro kubiryozwa (casting yawe ni mbi) mugukemura ibibazo (twahindura dute inzira ya geometrie?).
Kureba imbere: Ntabwo ari ibicuruzwa gusa
Kujya imbere, ikiganiro kijyanye nibikoresho nka Co T400 ni i. Ntabwo ari ukugura pound ya alloy gusa. Nukugura igisubizo cyakozwe gikubiyemo ubumenyi bwuburyo bwo gukora. Inganda ziyongera zirimo gukomanga ku rugi kuri bimwe muribi bikorwa, ariko kubwubunyangamugayo buhanitse, ibice byinshi cyane, gukina bikurikirwa no gutunganya neza CNC biracyatanga uburyo budasanzwe bwo kugenzura umutungo nigiciro.
Imipaka ikurikira kuri twe iri murwego rwo kurushaho guhuza kwigana. Turimo dukoresha isesengura ryibintu bitagira ingano (FEA) kugirango twerekane uburyo bwo gukina kugirango tumenye ikwirakwizwa rya karbide iteye ikibazo, hanyuma tugaburire ayo makuru muri software ya CAM kugirango duhindure inzira zikoreshwa zishingiye kubintu biteganijwe. Numunsi wambere, ariko intego nukwimuka ukava mubibazo bikemuka bikagenzurwa no kugenzura ibikorwa. Ibikoresho birahoraho; ubushobozi bwacu bwo gusobanukirwa no kuyobora inzira hafi yacyo ni variable dukomeza gukora.
Noneho, mugihe urimo gusuzuma Co T400 kumushinga, reba kera urupapuro rwamakuru. Tekereza ku gutora neza, ingamba zo gutunganya, guhuza ubushyuhe, hamwe nigiciro cyose cya nyirubwite, ntabwo ari ikiguzi cyibikoresho kuri kilo gusa. Ubwiza buri hagati yintambwe zo gukora, kandi niho hashize imyaka myinshi uburambe bwibanze, nkibyo twubatse kuri Qingdao Qiangsenyuan, amaherezo biratanga umusaruro. Ni itandukaniro riri hagati yigice gihura na spice ikomeza kubaho mumurima.
