Iyo ba injeniyeri bagaragaje a uruganda rukora ibyuma, ntibategeka gusa ibyuma bizunguruka-bahitamo umufatanyabikorwa wemeza ko umutekano uhagaze munsi yimitwaro ya hydraulic 300-bar, uburinganire bwa microstructural nyuma yo gusiganwa ku bushyuhe, hamwe no kwihanganira kurangiza muri mm 0.005 mm. Ngiyo inzitizi aho ibizunguruka bitananirwa-kandi aho abakora neza nka QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. tangira akazi kabo.
Kuki "Custom" Atari Kwamamaza gusa-Nibikenewe bya Mechanical
Kuzunguruka muri winch center shaft kubinyabiziga byubwubatsi ntibizunguruka mu bwigunge. Batwara imitwaro ya torsional yingirakamaro mugihe barwanya kwambara nabi kuva kumashanyarazi yicyuma, byose imbere mumazu afunze aho guhuza ubushyuhe bwumuriro bishobora gutera micro-gucika. Twabonye uburyo butatu bwo gutsindwa muburyo bwasimbujwe imirima: imizigo iva ku ntebe zidafite aho zihuriye, guhitisha imburagihe kubera ubukana budahagije (HV ≥ 420 bisabwa), hamwe no kuvunika umunaniro bituruka ku guta umurego hafi yibitekerezo. Ibice bisanzwe bya kataloge ntibisanzwe icyarimwe icyarimwe.
Niyo mpanvu imizingo yukuri itangira mbere yo gutunganya-hamwe no guhitamo ibikoresho bifitanye isano na fiziki ikoreshwa. Kumateraniro yumuvuduko mwinshi, AMS 5387 cobalt alloy itanga ubukana buhoraho hamwe no kurwanya ruswa aho ibyuma bitagira umwanda byoroha. Kubiciro byoroheje ariko biracyasaba ibisabwa, icyiciro cyicyuma cya QT600-3 gitanga imashini zishobora guhanurwa hamwe nubushobozi bwo kugabanya - ariko mugihe gusa zatewe no kugenzura no kugabanuka kwinshi. Kuri QINGDAO QIANGSENYUAN, buri roller itangirana no kwemeza metallurgical: ibyemezo byibanze byinjira byambukiranya ASTM A48 cyangwa AMS 5719, hanyuma bigenzurwa hakoreshejwe OES spectroscopy mbere yo gukina.
Kuva muri Casting Cavity to Surface Surface-Aho Kwishyira hamwe bifite akamaro
Uruziga ntirusobanurwa na diameter yinyuma yonyine. Imikorere yayo ishingiye kuburyo gutoranya ubunyangamugayo bihuza na geometrie yanyuma. Umuzunguruko wumucanga akenshi utezimbere ibintu byoroshye - cyane cyane mubishushanyo mbonera nka offset winch hubs - bibangamira uburinganire nubuzima. Ishoramari-cobalt umuzingo wirinda ibi, ariko usabe igishushanyo mbonera cyogukingira kugirango wirinde gutandukanya dendritic mubice byimbitse.
QINGDAO QIANGSENYUAN ikora inzira zombi munsi yinzu - ntabwo ari amashami atandukanye, ariko nkicyiciro kimwe. Mugihe umukiriya atanze igishushanyo cya GD&T kumurongo wa T800 alloy pompe, injeniyeri zacu zitunganya mbere na mbere imyitwarire yo gukomera, hanyuma igashushanya inzira ya CNC kugirango ibungabunge uturere twinshi (nka diametre yikinyamakuru) idakozweho nubushakashatsi bwakabiri. Kuvura ubushyuhe bikurikiraho nyuma yo guhinduka gukabije - nta gutinda kwicyiciro - gufunga imiterere yintete mbere yo gusya. Uku kwishyira hamwe guhagaritse gukuraho intera ihuza ibikoresho, akenshi bitera inteko yivanga mumurongo utanga amasoko menshi.
Dupima buri gihe ibizavamo: umuzingo watanzwe na Cpk ≥ 1.67 ku kwibanda kuri bore, hejuru yubuso Ra ≤ 0.4 µm ku binyamakuru bikora, hamwe nubushakashatsi bwuzuye kugeza kumashanyarazi hamwe nigiti cyizunguruka. Nta cyemezo cya "sample-only" - ibyoherejwe byose bitwara inyandiko zerekana ubugenzuzi zahujwe na ISO 9001: 2015 ingingo 8.5.2.
Ibyo Abaguzi Babaza Mubyukuri-Kandi Ibyo Batamenya ko bakeneye
“Urashobora kubikora vuba?” ni Ikibazo Cyinshi. Igicucu nyacyo ntabwo cyihuta-ni imicungire yubushyuhe mugihe cyo gutunganya ibintu bikomeye. Amavuta ya Cobalt atanga ubushyuhe bukabije bwaho. Hatabayeho umuvuduko ukonje (bar 70 bar), ibikoresho byubuzima bigabanuka 40% kandi ubusugire bwubutaka buragabanuka. Imashini zacu eshanu zikoresha ibikoresho-byifashishwa bya kirogenike, ntabwo bikonjesha umwuzure-bigabanya kugoreka ubushyuhe no gufasha kugenzura neza.<0.008 mm).
Ntibigaragara-ariko bifite ingaruka-ni kurangiza guhuza. Uruziga rushobora gutambutsa ibipimo ariko bikomeza kunyeganyega birenze niba icyerekezo cyo hejuru kidahuye nicyerekezo cyumutwaro. Twerekeje gusya ibimenyetso bigereranywa no kuzenguruka umurongo wa radiyo yumutwaro, na perpendicular kuri axial itera hejuru. Ibi ntabwo ari ubushake; nuburyo tugera kumasaha 15,000+ yubuzima bwa serivisi muri offshore pompe.
Abakiriya nabo basuzugura kuyobora igihe cyo kugabanuka kuva mubufatanye hakiri kare. Iyo twemeje ibishushanyo * mbere * yo guteramo ibikoresho - kugenzura inguni, uburebure bwurukuta ruto, hamwe no gushyira riser - twirinda 70% byinzinguzingo. Ibitekerezo byacu ntabwo "ibi bitazaba imashini." Ni "kwimura uru rubavu mm 2,3 imbere kugirango urusheho kuzuza ibicuruzwa no kugabanya ibicuruzwa byakuweho nyuma ya 35%."
Guhitamo Uruganda rukora ibyuma bisobanura guhitamo umufatanyabikorwa wo kwirinda kunanirwa
Uburenganzira uruganda rukora ibyuma ntabwo igurisha ibice-igurisha ibikorwa bikomeza. Uruziga rwose rwoherejwe muri Qingdao rutwara ubumenyi bwashizwemo: uburyo ibivangwa bya cobalt-nikel bitabira kwipakurura cyikipiki yimodoka yo mu nyanja ya volve, uburyo ibipimo byo guta umucanga bigira ingaruka kumunaniro mukuzunguruka ibikoresho byangiza isi, uburyo imyirondoro yibisigisigi yibisigazwa bigira ingaruka kumitangire ya pompe yihuta.
Ubujyakuzimu buva mubuhanga-ntabwo ari igipimo. QINGDAO QIANGSENYUAN yibanda gusa kumiryango ine yibigize ibyuma byinganda: ibice byubatswe na CNC byakozwe na sisitemu, sisitemu ya cobalt-nikel, ibyuma, hamwe nicyuma / ibyuma. Nta gutandukana kwizirika, utwugarizo, cyangwa kwibagirwa rusange. Ibyo byibandaho bituma ishoramari ryimbitse rya R&D mubikorwa bya Hybrid casting-mashini ikora - nko gushora imari hafi ya net-ishoramari ikurikirwa no gusya ultra-precision kontour-igabanya ibiro kugeza kuri 22% bitarinze gukomera.
Niba gusaba kwawe bisaba ibirenze "uruziga" - niba bisaba ubuzima buteganijwe munsi yigitutu, kurwanya ruswa mubitangazamakuru bikaze, cyangwa ubudahemuka bwa geometrike mubice ibihumbi - noneho ibisobanuro bitangirana na siyansi yibintu, ntabwo ari ibipimo gusa. Aho niho injeniyeri yubuhanga ihura nibikorwa byo gukora. Niyo mpamvu rero OEMs yisi yose igaruka-ntabwo kubiciro biri hasi, ariko kubitangwa rya zeru-gutungurwa kubice bikora neza nkicyitegererezo.
