Iyo ba injeniyeri bagaragaje a uruganda rukora ibyuma, ntabwo batumiza ibice gusa-barimo kubona ubunyangamugayo bwubatswe munsi yumuvuduko wa hydraulic 300 bar, guhagarara neza nyuma yo kuvura ubushyuhe bwa 500 ° C, cyangwa kwambara mukurwanya ahantu habi. Nibyo byukuri inyuma ya buri cobalt alloy nozzle, inzu ya pompe ya piston, cyangwa winch center shaft roller twakoze kandi tuyitera mumyaka 12 ishize i Qingdao.
Kuki "Custom" Atari Ikirango-Ni Discipline Yuburyo
Abatanga ibicuruzwa benshi biyita "gakondo," ariko kwimenyekanisha kwukuri gutangira mbere yuko isuka ya mbere isukwa. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD, Twabonye pompe eshatu zitandukanye zo muri Amerika ya ruguru OEM itinda prototyping ibyumweru 6-8 kubera ko ibishushanyo byabo byambere byafataga umuringa usanzwe utera umusenyi-gusa twabonye ko AMS 5387 cobalt alloy isaba kugenzura ibyuma bikarishye kugirango wirinde kugabanuka kwa mikorobe hejuru yikimenyetso gikomeye.
Inzira yacu ikubiyemo isubiramo ryubuhanga mu gusubiramo: gutoranya ibikoresho (T800 na ASTM A494 M30C), uburyo bwo guterera (gushora imari yiziritseho uruzitiro ruto, umucanga wicyatsi kibisi ku mfatiro nini za pompe), no kurangiza ingamba zo gutunganya (5-axis ihuza inzira yimbere). Ibi ntabwo ari theoretical. Igihembwe gishize, twahinduye igishushanyo mbonera cyamazu ya silinderi idafite ibyuma kugirango dukureho icyerekezo cyicyambu cya valve - cyagenzuwe hakoreshejwe X-ray mugihe nyacyo cyo kugerageza, ntabwo nyuma yubugenzuzi bwa nyuma.
Aho Imikorere-Imikorere Yisumbuye Yujuje Imipaka-Isi
Amavuta ya Cobalt-nikel ntatsindwa bikabije. Batesha agaciro byahanuwe - kandi bitagaragara. Imbuto ya okiside yibice bya T800 yihuta hejuru ya 450 ° C muri serivisi yumuriro wa cycle. Niyo mpamvu dufatanya kwemeza uburyo bwo kuvura ubushyuhe hamwe nabaduha ibikoresho kandi tukandika buri ziko ryogukoresha igihe cyokunywa, igipimo cyikigereranyo, hamwe nikime cyikirere. Ntabwo duhura gusa na chimie ya AMS 5387-dukurikirana ibirimo delta ferrite hejuru yubushyuhe bwicyiciro kuko bigira ingaruka itaziguye mubuzima bwumunaniro mugusubirana inteko za pompe.
Iyi disipuline ifite akamaro kanini kuri geometrike idasanzwe: icyuma cya mm-12 ya diametre ya cobalt alloy plug hamwe na 0,015 mm kwihanganira kwiruka, cyangwa icyuma cya shitingi ya eccentricique gisaba ± 0.008 mm kwibanda kubinyamakuru bitatu byandika. Ibi ntabwo bihanganira amaduka. Nibikorwa bikenewe-bigenwa ningaruka zamazi, gukwirakwiza imizigo, hamwe na sisitemu yo kurwego rwo kunyeganyega. Ikigo cyacu cyujuje ISO gikoresha CMM hamwe na 0.5 µm isubiramo kandi igereranya optique igereranywa na NIST ikurikiranwa - ntabwo ari agasanduku k'isuzuma ryubahirizwa, ahubwo nk'ibanze ryo kwemeza imikorere.
Kwishyira hamwe guhagaritse Urashobora gupima - Ntabwo ari ibirego gusa
"Umuduka umwe" ntacyo bivuze keretse niba umutekano uhagaze neza mubikorwa. Iyo utumije igitutu cyumubiri, igipimo cyacyo cyo kugabanuka kigira ingaruka muburyo bwa CNC. Ubuso bwacyo buteganya niba gusya bisimbuza gusya - cyangwa byongera ikiguzi nta nyungu. Turagenzura byombi. Umurongo wo guta umucanga ugaburira mu ngirabuzimafatizo zacu; kuvura ubushyuhe bibera munzu hamwe na tronc yuzuye; passivation yanyuma cyangwa HVOF gutwikira bibaho munsi yinzu.
Ibi bikuraho amakosa ya handoff. Twakurikiranye kugabanuka kwa 37% kubikorwa byo guta ibyuma kuva duhuza raporo ya metallurgical hamwe na progaramu yo gutunganya imashini - kubera ko abakoresha bacu ba CNC ubu babona ibisubizo byikizamini cya tensile bivuye mubutaka batunganya, ntabwo ari impapuro rusange. Kubyuma nibyuma bidafite ingese, bivuze guhindura igipimo cyibiryo ukurikije ubukana bwa Brinell bwapimwe - ntabwo ari agaciro kagereranijwe.
Ibyo abakiriya kwisi yose bashyira imbere-Kurenga Impamyabumenyi
Abacuruzi b'Abanyaburayi basaba EN 15085 ibyangombwa byo gusudira. OEMs yo mu majyepfo yuburasirazuba bwa Aziya isaba PPAP Urwego rwa 3 ibyangombwa hamwe nibikoresho byuzuye. Abakiriya bo muri Amerika ya ruguru bakeneye uburyo bwa AS9100-budakurikirana-ndetse no mumazi yinganda. Duhura uko ari batatu - ariko ikomeza gutuma amabwiriza asubirwamo atemba ni kwizerwa mubikorwa: gutanga prototype cobalt alloy nozzles muminsi 18, gufata mm 0.005 mm kuri fondasiyo ya pompe ya 420-mm, cyangwa kohereza ibice 200+ byamazu ya silindiri idafite ibyuma bifite uburinganire bwa zeru mubice bitatu bikurikiranye.
Ukwo guhuzagurika guturuka kumikorere idahwitse-ntabwo ari amagambo. Dukurikirana gukina, kugabanya imihangayiko, gutunganya-gutunganya, no kugenzura kwa nyuma mugihe cyagenwe. Twifashishije amabara yanditseho akazi-muri-tage ihujwe na ERP igihe cyagenwe kugirango amakipi yubuhanga amenye neza igihe igice cyinjiye mu kuvura ubushyuhe-nimpamvu itandukaniro ryamasaha 2 ryatumye CMM isubiramo. Nta na kimwe kidasanzwe. Oya “rimwe gusa.”
Niba porogaramu yawe isaba ibice byinganda aho kunanirwa atari amahitamo-kandi aho "gakondo" bisobanura igisubizo cyakozwe, ntabwo ari geometrie gusa - ukeneye a uruganda rukora ibyuma yubatswe kubijyanye na metallurgical accountability, dimension rigor, hamwe no gutanga imikorere. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora muri ubwo buryo - ntabwo ari amasezerano, ahubwo ni imyitozo ya buri munsi.
