Iyo abashakashatsi bagaragaje ibice bifite kwihanganira mm 0.005 mm, gukomera kwa cobalt alloy substrate, cyangwa geometrike ikora isaba uburinganire bwumuvuduko nubushyuhe bwumuriro - ntibakenera gusa a uruganda rukora neza. Bakeneye umufatanyabikorwa ufata GD&T ntabwo ari impapuro, ahubwo ni amasezerano na physics.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora kimwe muri ibyo bikoresho muri Qingdao - ISO-yemejwe, ihagaritse, kandi yubatswe hafi yuburyo bwo gutsindwa kwisi. Twabonye abakiriya batinza prototypes ibyumweru kuko amazu ya valve yarangiye nyuma yo kuvura ubushyuhe. Twarebye ibishishwa bidasanzwe bya pompe binanirwa gupima umunaniro-biturutse ku nenge zashushanyije, ahubwo biturutse ku miterere y'ingano idahuye mu guta. Izi ntabwo arizo ngaruka. Nibisubirwamo byububabare-kandi niyo mpamvu ubusobanuro buterekeye imibare ifatika gusa ku gishushanyo.
Aho kwihanganira guhura nubukomere: Gukora ibyo abandi birinda
Amaduka menshi imashini aluminium, ibyuma byoroheje, cyangwa 304 idafite umwanda. QINGDAO QIANGSENYUAN kabuhariwe aho ibyo bikoresho bihagarika gukora: AMS 5387 cobalt alloy, T800 ishingiye kuri superalloys, hamwe na matelike ya nikel-chromium yagenewe serivisi ya 600 ° C + muri ibikoresho bya peteroli na gaze cyangwa pompe hydraulic piston. Ibi ntabwo "bigoye guca" - ni abanzi ba metallurgurgie. Igipimo cyabo cyo kunaniza akazi kirenga 300% kuri pass. Amashanyarazi yabo yubushyuhe ntabwo ari munsi ya kimwe cya kabiri cya titanium. Inzira zisanzwe zitera kwambara byihuse, gucamo mikoro, cyangwa kugabanuka mbere yo kugenzura bwa nyuma.
Igisubizo cyabo ntabwo ari ibikoresho byiza gusa-ni nyirubwite. Duhereye ku cyemezo cyibicuruzwa bibisi (hamwe na raporo yuzuye yipimisha ikurikirana kugeza ku mubare wubushyuhe), binyuze mubushoramari bwo gushora imashini zashizweho kugirango zishimangire icyerekezo, kugeza kuri gahunda nyinshi za CNC ziringaniza imitwaro ya chip hamwe nogukwirakwiza amashyuza - tugenzura impinduka abandi hanze. Kurugero: cobalt alloy nozzles isaba gukata guhagarikwa kumuvuduko ukabije wa spindle kugirango wirinde gushya. Gutandukana kwa 0.3 ° muburyo bwibikoresho byegeranye bihindura ubuso bwibisigisigi bigera kuri 18%. Ibyo ntibishobora guhinduka nyuma yimikorere QA. Ifunze mugihe cya gahunda ya NC.
Ubushobozi bune, Igikorwa kimwe: Gutera, Gukora, Kuvura Ubushyuhe, Kurangiza
Kwishyira hamwe bihagaze hano ntabwo ari imvugo yo kwamamaza. Nuburyo bemeza ko microstructure ya casting ikozwe neza igumaho neza mugihe cyanyuma-nta kugoreka ubushyuhe, nta porotike ihishe yagaragaye nyuma yo gukomera.
- CNC Ibice Byimashini: 5-axis icyarimwe gusya icyarimwe ibintu bigoye - nk'amazu ya piston pompe ya pompe ya pompe hamwe na bores yibanze, guhuza inzira y'amazi, hamwe no gufunga hejuru ya Ra 0.4 µm.
- Ibikoresho bya Cobalt-Nickel: AMS 5387 wacometse hamwe na nozzles byakozwe hakoreshejwe uburyo bwo gutanga imiti ya kirogenike no gushiramo karbide yometse kuri ceramic - byongerera ubuzima ibikoresho 3.2 × hamwe no gukonjesha imyuzure isanzwe.
- Ibyuma & Ibyuma: Umucanga nishoramari hamwe no kugenzura imbaraga zingana kuri ASTM A126 Icyiciro B na ASTM A27 Icyiciro cya 70-36, harimo gupima ultrasonic kubice bikomeye.
- Kurangiza Hybrid: Gukoresha amashanyarazi kubice bidafite umwanda, HVOF spray yumuriro kugirango yambare uturere twa winch center shaft, hamwe na nitriding cycle byemewe kuri AMS 2759/10.
Ibi ntabwo bikurikirana. Nubwubatsi bujyanye: injeniyeri ya casting ahindura igishushanyo cya gati ashingiye kubibuza imashini; umutekinisiye uvura ubushyuhe ahindura igihe cyo guswera nyuma yo gusuzuma amakuru ya CMM uhereye kuburugero rwakozwe neza.
Ubwiza butangira mbere yo gukata bwa mbere
Ubusobanuro nyabwo butangira mbere yicyuma kigenda. Igenzura ryibintu byinjira birimo isesengura ryerekana (OES), gushushanya amakarita yambukiranya ibice, hamwe na macro-etch kwemeza umwanya wa dendritic. Igenzura-mugikorwa ukoreshe Zeiss CONTURA G2 CMMs hamwe na PH10M ya tactile probe hamwe nigereranya rishingiye kuboneza optique kubiranga urukuta ruto munsi ya 0.5 mm. Ibipimo byose bipimwa kabiri - rimwe nyuma yo gukomera, rimwe nyuma yo kurangiza - hamwe na delta ikurikirana yanditswemo indangagaciro.
Gukurikirana ntabwo ari urwego-rwicyiciro. Ni igice-urwego. Buri cyuma cyumuvuduko gitwara kode ya QR ihuza amateka yacyo yose: gushonga chimie, guta raporo ya X-ray, ibiti byo kuvura ubushyuhe, buri gicu cya CMM point, hamwe namakuru yanyuma yikizamini (harimo n'umuvuduko ukabije kuri 1.5 × igitutu cyakazi). Niba umukiriya abajije isesengura-nyirabayazana kuri 0.012 mm gutandukana? Igisubizo kirahari - ntabwo kiri mububiko, ariko mugihe cyateganijwe cyanditse.
Impamvu Abashakashatsi Bisi Bahitamo Uru ruganda rukora imashini
Amajyaruguru ya Amerika ya hydraulic OEM ayakoresha muguhindura prototype-kubyara umusaruro ku rufatiro rwa pompe - kugabanya igihe cyo kuyobora kuva ku byumweru 14 ukagera kuri 6. Abatanga ibikoresho by’iburayi byo mu mahanga bashingira ku buhanga bwabo bwa cobalt alloy iyo bahinduye bava mu bihimbano bakajya guterwa no gutunganyirizwa mu mibiri ya valve yo mu nyanja. Abubatsi b'imodoka yo mu majyepfo y'uburasirazuba bwa Aziya bubaka isoko ya winch sisitemu ntabwo ari ukwihanganira gusa, ahubwo ni iyongerekana ry'umunaniro wongerewe igihe kirenze ISO 10823.
Ihuza izi manza hamwe ntabwo ari igiciro cyangwa umuvuduko wenyine. Nibiteganijwe. Mugihe igice cyawe kigomba kurokoka 10,000 cyikubitiro kuri 350 mugihe urwanya guhagarika sulfide-ntushobora kwihanganira kudasobanuka mumyitwarire yibintu cyangwa gutunganya ibintu. Ukeneye a uruganda rukora neza uwabajije ikibazo cya mbere ntabwo "Bije yawe niyihe?" ariko "Ni iki kibananira mbere mu gusaba kwawe - kandi twabihagarika dute?"
Iyo mitekerereze ntabwo igereranya nubunini. Ipima hamwe nuburebure bwa domaine. Kandi nibyo nibyo bisobanura TEKINOLOGIQUE QINGDAO QIANGSENYUAN-ntabwo ari umucuruzi, ahubwo ni kwagura itsinda ryubwubatsi rikemura ibibazo aho kwihanganira guhura nubukomere.
