Iyo abantu benshi bumvise 'gutondeka umucanga gakondo', bashushanya igice, igice kimwe, wenda kumushinga wo gusana cyangwa prototype. Icyo ni igice cyacyo, byanze bikunze, ariko ni isonga rya ice ice. Ubujyakuzimu nyabwo - n'aho kubabara umutwe no kunesha bituye - ni mukubikoresha uko biri: uburyo bwo guhuza n'imiterere, buhendutse cyane kubikorwa bito bito kandi biciriritse bikoresha geometrike igoye ubundi buryo budashobora gukoraho hatabayeho gukoresha ibikoresho byabasazi. Imyumvire itari yo nuko ari 'byoroshye' cyangwa 'ishuri-rya kera'. Ntabwo aribyo. Byerekeranye nimpinduka zagenzuwe mubisanzwe biranga akaduruvayo. Kubona ibyo kugenzura neza ni umukino wose.
Intego yo Kwimenyekanisha Ntabwo ari Imiterere gusa
None, ni iki kigira 'akamenyero'? Ntabwo ari ugukurikiza gusa igishushanyo cyabakiriya. Bitangirana nicyitegererezo. Kubikorwa byukuri byakazi, dukunze kuvuga kubyerekeye imashini ikozwe (nka EPS) cyangwa ibiti, byubatswe kumurimo wihariye. Icyitegererezo nicyo cyemezo cya mbere gikomeye. Waba ushora imari muburyo burambye niba uteganya gusubiramo? Nabonye amaduka atakaza amafaranga muguhemba kurugero, gusa kugirango arwane nyuma yo gukoreshwa gake, guta casting yose murwego. Igishushanyo nicyo shingiro, muburyo bwikigereranyo.
Noneho haza umusenyi ubwawo. Umusenyi wicyatsi, resin-uhujwe, sodium silike ... buriwese ufite umwanya wacyo. Kubice byimbere byimbere mumazu ya pompe, urashobora gukenera umusenyi wumusenyi ufite imbaraga zuzuye kugirango ugumane imiterere munsi yicyuma ariko ugakomeza gusenyuka. Guhitamo sisitemu itari nziza ni imitego ya kera. Ndibuka icyiciro cyicyuma cyimyanda cyakomeje kurira. Twirukanye chimie yicyuma muminsi mike mbere yuko tumenya ko imvange yumucanga ikomeye cyane, igabanya kugabanuka. Yahinduye formulaire, ikibazo cyakemutse. Umucanga ntabwo ari ifu gusa; ni uruhare rugaragara mubwiza bwigice cyanyuma.
Aha niho uburambe buva kumurimo wuzuye wuzuye. Ahantu nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka yabo muri casting, yumva iyi mikoranire. Ntabwo basuka ibyuma gusa mu mwobo mu butaka. Ibice 'gakondo' byinjijwe muri aya mahitamo yambere yubuhanga - igishushanyo mbonera, guhitamo umucanga, ingamba zo gutera akabariro - byose bijyanye n'umuti wihariye hamwe n'ibikorwa. Urashobora kubona uburyo bwabo mubikorwa bitandukanye, nka shell molding no gushora imari, kurubuga rwabo kuri tsingtaocnc.com. Ubugari buramenyesha umurimo wabo wo guta umucanga; bazi igihe ikindi gikorwa gishobora kuba cyiza kandi gishobora gutanga inama kubwibyo, nikimenyetso cyumufatanyabikorwa wizewe.
Guhitamo Ibikoresho: Ntabwo ari Icyuma gusa
Ubundi bugenzuzi busanzwe ni uguhuza umusenyi hamwe nicyuma cyumukara cyangwa ibyuma byibanze bya karubone. Iyo ni imbogamizi nini. Ihinduka ryibikorwa ryemerera urwego rwibikoresho. Twakoze umusenyi ikora mumashanyarazi maremare cyane, amanota adafite ingese nka CF-8M, ndetse na nikel-ishingiye kumavuta kubidukikije byangirika. Ifatwa? Buri kintu cyitwara nabi mugihe cyo gukomera.
Gusuka ibyuma byoroshye bya karubone ni ikintu kimwe. Gusuka ibice biremereye bikozwe mubyuma bidafite ingese bifuza kugabanuka cyane kandi bikunda gutandukana ni iyindi nyamaswa rwose. Ibyago bigomba kuba binini, bishyushye, kandi bigashyirwa ukundi. Igipimo cyo gukonjesha gikeneye kugenzurwa cyane. Ntushobora gukoresha amategeko amwe. Aha niho QSY ivuga gukorana na alloys idasanzwe nka nikel ishingiye kuri nikel. Ubunararibonye busobanura muburyo bwo kwirinda inenge zihenze nko kugabanuka kwimyanya cyangwa gucamo ibikoresho byinshi bidasanzwe mugihe ukoresheje inzira yumucanga.
Ndibuka akazi kubakiriya bacukura amabuye y'agaciro bakeneye ibikoresho birinda kwambara. Icyambere cyambere cyari icyuma gisanzwe cya manganese. Binyuze mu biganiro - tubitewe no kubona imbogamizi zisa kuri portfolio yabo - twasabye ko hahindurwa umusemburo wahinduwe ufite imiterere myiza yimiterere yumucanga utoroshye, watezimbere nkuwarangije kurangiza kandi ukagabanya igihe cyo kurangiza. 'Umugenzo' wari muburyo bwo guhuza n'imiterere, ntabwo byari imiterere gusa. Yabazigamye amafaranga kumashini ya nyuma ya casting.
Handoff: Aho Gutera Bihurira Kumashini
Iki nicyo gihe gikomeye cyane-gukina-gushinga ibishingwe byinshi birwanaho, ariko ntibishobora kuganirwaho kubice bikora. Hafi ya oya umusenyi isohoka yiteguye gushiraho. Irakeneye gutunganya. Kugereranya ibipimo kuva gukina kugeza gukina ni umwami hano. Niba inzira yawe yo gushinga idahagaze neza, umukanishi wawe agiye kugira inzozi mbi agerageza kumenya datum, hamwe nibikoresho byo kuganira hamwe nibice byacitse nkigisubizo.
Ikintu cyiza nicyerekezo gitanga isoko. Niyo mpamvu icyitegererezo cya QSY cyo gutanga byombi ndetse no murugo CNC gutunganya ni ingirakamaro. Barashobora gushushanya amakarito hamwe nogukora imashini - kongeramo amafaranga make yimigabane mubice bikomeye, kwemeza ko ibyapa byibanze bitanga ahantu hafatanye, wenda no guterera mubiranga datum ibanza. Gutanga ibitekerezo birakomeye. Niba itsinda ryimashini risanze urukuta ruto ruto cyangwa ahantu hakomeye, barashobora gusubira hasi hasi kandi bagahindura inzira mugice gikurikira. Ikuraho urutoki-rwerekana hagati y'abacuruzi batandukanye.
Ibi twabyize inzira igoye hakiri kare. Yatanze igice cyimibiri ya valve kumaduka yimashini itari imenyerewe. Babifata nka bileti, bafata ubukana bukabije kuri pass ya mbere, bakubita umucanga munsi yubutaka. Igice cyakuweho, umubano urahungabana. Noneho, twaba imashini murugo cyangwa dutanga raporo zirambuye cyane zo kugenzura no gutanga ibitekerezo kumashini yumukiriya. Gukina ni kimwe cya kabiri cyibicuruzwa; igice cyarangije gutunganyirizwa igice nicyo gitangwa.
Iyo Custom Bisobanura Ikibazo-Gukemura
Rimwe na rimwe, agaciro ko guterera umucanga gakondo ntabwo ari ugukora ikintu gishya, ahubwo nukwigana cyangwa gusana ikintu gishaje kandi cyashaje. Iyi ni niche yose. Nta gishushanyo kibaho, gusa igice cyacitse, cyashaje. Inzira ikubiyemo gukora injeniyeri, rimwe na rimwe mugupima umubiri igice gishaje, rimwe na rimwe na 3D scanne. Ugomba rero kubara kwambara no kugenwa muburyo bushya.
Nari mfite umushinga wo gucapa vintage. Amazu nyamukuru y'ibikoresho byacitse. Twagombaga gutondekanya neza umwimerere hamwe, tugashiraho ibishushanyo biva muri yo, hanyuma tugashushanya igishushanyo cyatera gishya hamwe na geometrike imwe yo hanze ariko hamwe no kunoza imbere imbere kugirango imbaraga. Inzira yumucanga yatwemereye gufata umwimerere wibishushanyo mbonera byumwimerere. Ni bespoke muburyo bwukuri. Inzira nko gushora imari yaba yararenze kandi ihenze cyane kubice bimwe.
Iyi mirimo irakora cyane, yuzuye gushidikanya, kandi ntishobora kwihuta. Ntabwo uri umushinga gusa; uri umufatanyabikorwa wo kugarura. Bisaba kwihangana nubushake bwo rimwe na rimwe gukora ikizamini kugirango ugenzure neza mbere yo kwiyemeza kuvanga. Ni antithesis yumusaruro mwinshi, kandi irerekana guhuza n'imiterere yo guta umucanga nkubundi.
Kugenzura Ukuri: Kwihanganirana no Kurangiza
Reka tuvugishe ukuri. Niba ukeneye kwihanganira +/- 0.005 kuruhande rwa santimetero 20 no kurangiza indorerwamo, umusenyi ni intangiriro yo kwibeshya. Uzakoresha amahirwe yo gutunganya kugirango ugereyo. Kwihanganira as-cast mubisanzwe mubipimo bya +/- 0.030 kuri santimetero yambere, hiyongereyeho amafaranga yiyongera. Ubuso buzaba bufite imiterere, ibiranga umucanga utoroshye.
Urufunguzo ni ugucunga ibiteganijwe no gushushanya inzira. Ibi bivuze kuvugana neza na injeniyeri yubushakashatsi imbere. Ukwo kwihanganira kurashobora gufungurwa? Ubwo buso bukomeye burashobora kumenyekana kuburyo twongeyeho ububiko bwinyongera kugirango dusukure imashini irangiye? Nicaye mu nama aho twashushanyijeho ibishushanyo hamwe, kwimura inguni, guhindura ubugari bwurukuta kugirango twirinde ahantu hashyushye, nkerekana nkabashitsi kubutaka butari ngombwa kugirango tubike ikiguzi.
Nimbaraga zikorana buhanga. Uruganda rufata gusa gahunda idafite iki kiganiro ni ugushiraho buri wese kunanirwa. Intego ni ugukoresha inyungu zubukungu zo gukina mugihe hagabanijwe ibikorwa bya kabiri. Aho ni ahantu heza. Urebye ibikorwa byigihe kirekire byikigo, nkimyaka 30+ ya QSY, akenshi byerekana ko bamenye neza ubufatanye bwabakiriya. Bashobora kuba barabonye buri gishushanyo mbonera gishobora gutekerezwa kandi kirashobora kukuyobora kure yabyo mbere yuko icyuma gisukwa, nigiciro kidasanzwe ariko kinini.
Mu kurangiza, gutondeka umusenyi wigenga wumva bitameze nkibikorwa kandi bisa nkubumenyi bwamenyeshejwe nubukorikori. Nibijyanye no gukora urukurikirane rwamakuru, rimwe na rimwe rwitondewe, guca imanza - kuva ku gishushanyo kugeza ku mucanga kugeza gusuka temp kugeza kuri gahunda yo gutunganya - guhindura ikirundo cyumucanga cyuma nicyuma gishongeshejwe muburyo bwuzuye, bukora. Ni akajagari, gasaba, kandi gashimishije bidasanzwe iyo byose bihuye neza. Inzira ntiyasimbuwe nuburyo bugezweho kuko ihinduka ryibanze ntirigereranywa nicyiciro runaka cyibibazo. Ugomba kumenya ibyo bibazo ibyo aribyo byose, kandi ukubaha inzira ihagije yo gukorana nintete zayo, ntabwo ubirwanya.
