
Iyo inzu ya pompe hydraulic yananiwe kuri 350 bar, cyangwa cobalt-alloy nozzle yamenetse mugihe cyamagare yubushyuhe, intandaro ntikunze kuba igishushanyo-ni ugukora ubudahemuka. Kugereranya ibipimo bya ± 0.008 mm muri bore ya piston ya piston ntibitera impuruza kumpapuro. Bitera kashe ya catastropique kunanirwa mumurima. Niyo mpamvu abajenjeri bashakisha ibice byinganda byihanganirwa cyane ntibashakisha "amaduka ya CNC." Bashakisha an uruganda rukora neza cyane-Umuntu wubatswe ntabwo yihanganira, ahubwo ni ingaruka.
Gukora neza cyane birenze urugero ntabwo ari ugukubita GD&T guhamagara kuri raporo ya CMM. Nijyanye no gufata geometrie * hejuru yubushyuhe *, kubungabunga microstructure * binyuze mu gusya kwinshi-gusya *, no kwemeza ubusugire bwubuso * aho ruswa ihura na abrasion *. Twabonye abakiriya banga ibice byatsinze igenzura ryose-kuberako guhangayikishwa nubutaka biturutse kumurongo ukurikirana wibikoresho byateje umunaniro utaragera mumubiri wa AMS 5387 cobalt alloy valve. Niyo mpamvu ubushobozi bukomeye muri uyu mwanya butihuta cyane cyangwa software nshya. Ni vertical vertical: casting, kuvura ubushyuhe, gutunganya, no kurangiza munsi ya sisitemu imwe nziza-ntabwo ari amaboko kubacuruzi batatu.
Muri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Ibikoresho byoroshye ntibishobora kugenzurwa; ni icyiciro-urwego metallurgical documentaire ihujwe na buri gice cyarangiye. Iyo umukiriya agaragaje AMS 5387, babona AMS 5387-ntabwo ari igereranya rya hafi na 0.3% munsi ya chromium kandi bikabangamira ubukana bushyushye. Iyo disipuline itwara imashini: nta gusubiramo imirimo, nta "pass yanyuma". Multi-axis ikubiyemo amazu ya silinderi ibaho muburyo bumwe. Kuvura ubushyuhe bikurikiza imyirondoro ikonje-ituje-ntabwo ari gahunda yo kuboneka itanura. Ubuso burangiza burakora, ntabwo bwo kwisiga: Ra 0.4 µm ntabwo ikoreshwa kugirango uhaze urupapuro rwihariye. Birasobanuwe neza kuko bigabanya isuri ya cavitation mumihanda yihuta cyane.
Bamwe bashobora kuvuga ko ibigo byiza bya CNC byonyine bikemura ibibazo byo kwihanganira byinshi. Ariko twarebye imishinga myinshi ihagarara iyo casting igeze hamwe nuburyo butandukanye bwo guhunika ingano-guhatira abakanishi kwirukana umutekano muke aho kuyifata. Cyangwa iyo plaque idasanzwe ya cobalt inyuze mubukonje bukonje, hanyuma igoreka mm 0,015 nyuma yo kwishyiriraho kubera guhangayikishwa no gusigara bitagenzuwe uhereye kubikorwa byambere. Icyitonderwa nta kugenzura inzira ni theatre.
Aho niho ubushobozi bwo guteranya-gutunganya ubushobozi buhindura ibisubizo. Umucanga no gushora imari ntabwo wongeyeho hano-ni kalibuteri yinyongera. Inzu ya silinderi ikozwe hamwe nicyerekezo igabanya ubukana bwimbere mbere yuko igikoresho cya mbere gikora ku cyuma. Ibyuma bikozwe mu byuma byoroha * mbere yo gukora imashini itoroshye - atari nyuma. Intambwe yose igaburira ibikurikira: guta amafaranga yo kugabanya kumenyesha CNC igishushanyo mbonera; ubushyuhe bwo kuvura ikarita yo kugoreka kuyobora kurangiza-gukata ibikoresho; Ubuso bwo kurangiza ibintu bitwara nyuma yimashini ikora ibipimo. Igisubizo? Inzu ya pompe ya piston ifite uburebure bwa mm 0.005 hejuru ya mm 300 z'uburebure - na nyuma yamasaha 48 ya 200 ° C.
Ba injeniyeri ntibakeneye undi mucuruzi uvuga "yego" kuri buri gishushanyo. Bakeneye umwe ushyira ahagaragara GD&T amakimbirane * mbere * gukata ibyuma. Kuri QINGDAO QIANGSENYUAN, isuzuma ryubwubatsi ryacu ririmo ibintu bitatu bitavugwaho rumwe: Icya mbere, kugenzura imibare itavuguruzanya itera guhuza bidashoboka. Icya kabiri, kwemeza umubyimba wibikoresho byibuze urukuta rusabwa kugirango ushireho umuvuduko mwinshi. Icya gatatu, gusuzuma niba isabwa risabwa rishobora kugerwaho * utiriwe * ukuraho ubushyuhe bukomeye bwakorewe ubushyuhe bwimbitse. Twagaruye ibishushanyo hamwe na marike yerekana neza aho kwihanganira mm 0.003 mm ku buso bugoramye bisaba guhinduranya-bitanu-kandi uburyo kwimukira kuri ± 0.005 mm hamwe na waviness igenzurwa bitanga umurimo umwe ku giciro cyo hasi ya 30%.
Ibi ntabwo ari theoretical. Kubiterane byuburayi bwa OEM byubaka pompe zo mumazi, twagabanije igihe cyo kuyobora 22% muguhuza cobalt-nikel nozzle, gucomeka, hamwe numusaruro wamazu munsi yinzu - gukuraho ubukererwe bwa QA hagati yinganda no kwangiza ibicuruzwa. Kubijyanye na hydraulic sisitemu yo muri Amerika ya ruguru, twatanze ibyuma 120 byumuvuduko mubyumweru umunani - ntabwo 16 byasezeranijwe ahandi - dufunga ibyatsi bibisi hakiri kare kandi dukora parallel hamwe no gutunganya imigezi. Gutanga ntabwo ari itariki kurupapuro. Ni uruhererekane rw'ibizamini byagenzuwe: ibikoresho byinjira byinjira, muri gahunda ya CMM isuzuma 30% na 70% birangiye, ikizamini cya nyuma cyibikorwa byumuvuduko wigikorwa.
An uruganda rukora neza cyane ntahagarara. Ejo ibyifuzo ntibizakomeza kwihanganira byonyine-bizaba ibice bivangavanze aho microstructures igomba guterana nta nkomyi hamwe nibikoresho byabigenewe, cyangwa aho ingirabuzimafatizo zakozwe zongerera ubushobozi geometrike idashoboka hamwe na casting gakondo. QINGDAO QIANGSENYUAN yimbitse R&D mubikorwa byo guteranya imashini, cyane cyane inzira yimbere yimbere muri pompe nyinshi. Turimo kwagura ibyemezo birenze ISO 9001 kugirango dushyiremo AS9100 kubice bikomeye byo mu kirere hamwe na API Q1 kubikoresho bya peteroli na gaze-kuko guhuza amabwiriza ntabwo biri hejuru. Nibihamya ko precision yakozwe muri sisitemu, idahinduwe kumusaruro.
Niba gusaba kwawe gukora kuri 350 bar, kuzenguruka kugeza kuri -40 ° C kugeza kuri + 200 ° C, cyangwa gukemura ibibazo 24/7 - ntukeneye "ibyiza bihagije." Ukeneye kumenya neza. Imiterere iteganijwe. Guhuza ibyuma. Ibyo ntabwo byakozwe. Yubatswe-igice ku gice, inzira ikurikirana, icyemezo nicyemezo.