Iyo wunvise 'Ibice Bitunganya Imashini Zitunganya', ubwenge bwinshi burahita busimbukira ku bikoresho byiza, byuzuye cyangwa inzu igoye ya CNC. Ngiyo iherezo ryinkuru. Ibisobanuro nyabyo, byerekana niba igice kimara imyaka icumi cyangwa cyananiranye mumwaka, gishyingurwa mumahitamo yakozwe kera mbere yuko igikoresho cya mbere gikora ku cyuma - guhitamo amavuta, guhitamo ubunyangamugayo, ingamba zo gutunganya zidakurikiza icyitegererezo cya CAD gusa ariko zikumva ubuzima bwigice mumashini ikubita 24/7. Ntabwo ari ugukora igice gusa; bijyanye na injeniyeri yimyenda ibura mumikorere yimashini, ihinduka kwizerwa rwose kandi ikibagirana. Ngiyo icyuho kiri hagati ya kataloge nibintu byingenzi.
Urufatiro: Byose Bitangira (kandi Birashobora Kurangira) hamwe na Casting
Urashobora kugira urusyo rwiza 5-axis ku isi, ariko niba imyanda yawe mbisi ari nziza cyangwa ifite imiterere idahuye, urimo gutunganya ibisigazwa. Nabonye imishinga myinshi yataye umurongo ifata casting nkibicuruzwa. Guhitamo hagati yibishishwa no gushora imari ntabwo bijyanye nigiciro gusa cyangwa bigoye; bijyanye n'inzira zo guhangayika hamwe na misa. Inshingano iremereye Ibikoresho byo gutunganya ibyuma nkibikoresho byo gukanda cyangwa amazu manini yimyubakire ikenera ituze ryuburinganire nubucucike bukabije bwumusenyi mwiza cyangwa ibishishwa. Kurukuta ruto, imiyoboro yimbere - tekereza imibiri ya hydraulic valve cyangwa moteri - gushora imari bikwegera imiterere ya net, bikabika igihe cyo gukora ariko bigasaba ubundi buryo bwo kugenzura ibyuma.
Aha niho kuramba murwego rwingenzi. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe n’imyaka 30 bamaze bakora mu gukina no gutunganya imashini, birashoboka ko yabonye inenge zose ziterwa na casting. Urwo rwibutso rwinzego ni ingenzi. Ntabwo ari ukugira ibikoresho gusa; ni ukumenya ko kubwicyuma kinini-chrome cyuma gikoreshwa mubidukikije, ubushyuhe bwo gusuka bukenera idirishya rikomeye kugirango wirinde impande zikonje zihinduka aho gutangirira nyuma. Ntushobora Google ibyo; urabyiga mugukuraho icyiciro cyangwa imyaka ibiri ishize.
Ndibuka urubanza rufite ibiryo byo kugaburira amabuye y'agaciro. Igice cyakomeje gucika kuri hub nyuma y'amezi atandatu akora. Igishushanyo mbonera cyari icyuma gisanzwe. Isesengura ryatsinzwe ryerekanaga umunaniro. Igisubizo ntabwo cyari uburyo bwo gutunganya fancier; yari igiye gusubira mu ruganda. Twahindukiye kuri fer ductile fer (ADI) kugirango ikorwe, itanga imbaraga zumunaniro mwiza kandi zirwanya kwihanganira. Igikorwa cyo gutunganya cyagumye kuba kimwe, ariko ubuzima bwigice bwikubye gatatu. Impinduka zikomeye zabaye ku cyuma gishongeshejwe.
Imashini ya CNC: Aho Precision ihura na pragmatism
Imashini ya CNC ikunze guhimbazwa nkicyiciro kiboneye. Nukuri, ariko kubice byimashini, precision idafite imiterere irasesagura. Ubworoherane bwa ± 0.01mm kuri buri buso ni ibintu byiza cyane bipima, ariko kuri a Ibikoresho byo gutunganya ibyuma nka shitingi ihuza, birashoboka gusa bore ninzira nyabagendwa ikeneye kwitabwaho. Ibisigaye birashobora kuba birekuye, bizigama igihe cyigihe no kwambara ibikoresho. Ubuhanga nyabwo buri murukurikirane rwibikorwa no guhuza - uburyo ufata casting idasanzwe idasanzwe utayigoretse, no gutunganya datum ihuza nuburyo igice kizaterana.
Gukorana nibikoresho bikomeye nka nikel ishingiye kuri nikel (tekereza Inconel) cyangwa icyogajuru gishingiye kuri cobalt kubintu byambaye bikabije bihindura umukino rwose. Gukata ibipimo byawe, igikoresho cyawe geometrie, ndetse ingamba zawe zikonje ziba hyper-critique. Ntabwo ukuraho ibyuma gusa; ucunga ubushyuhe. Reka igice gishyushye cyane, hanyuma ukore-ukomere hejuru, utume inzira ikurikira ikuzimu winjizamo kandi birashobora guhungabanya ubusugire bwubutaka. Ni imbyino itinda, nkana. Ibigo bivuga imashini ibintu byose bikunze gutsitara hano. Umwihariko, nka QSY ivuga ibivanze bidasanzwe, mubisanzwe byerekana gutsindira, ubumenyi bwihariye.
Kubabara umutwe bifatika: kugabanya imihangayiko imbere. Kinini nini, igoye gukina izaba ifunze-guhangayikishwa no gukonja. Niba ukoresheje imashini zose muburyo bumwe bukaze, uringaniza iyo mihangayiko, kandi igice kigatera - rimwe na rimwe kigaragara, rimwe na rimwe mu buryo bwihishe, gusa ukigaragaza iyo gishyizwe kumurongo. Uburyo bwa kera-bwishuri nugukora imashini ikarishye, hanyuma ikareka ikicara, cyangwa vibrate igabanya ububabare, hanyuma ikarangiza imashini. Byica igihe cyo gutanga ariko bikagukiza ibiza byananiranye. Porogaramu igezweho ya CAM irashobora kwigana bimwe muribi, ariko ntakindi gisimbuza kuba warakoze ibice bihagije bisa kugirango umenye geometrike ikunda kugenda.
Ibikoresho bya Maze: Gutoranya Umurwanyi Ukwiye kurugamba
Impapuro zerekana urutonde, ariko ntibavuga inkuru yose. Guhitamo hagati ya 4140 ibyuma, 316 bidafite ingese, cyangwa duplex idafite igice kubice ntabwo ari imbaraga zingutu gusa cyangwa kurwanya ruswa. Byerekeranye nurwego rwose rwo gutunganya nibidukikije bikora. 4140 ni ifarashi ikora, imashini nziza, kandi irakomeye iyo ivuwe nubushyuhe. Ariko ubishyire ahantu hatose, acide nkeya, kandi bizabora. 316 idafite umwanda ikemura ingese ariko ni gummier kumashini, yambara ibikoresho byihuse, kandi irashobora guhita munsi yumuvuduko mwinshi no guterana amagambo.
Kubikorwa byukuri bihana-ubushyuhe bwinshi, abrasion ikabije, imiti yangiza-winjira mubice bidasanzwe. Amavuta ya Nickel arwanya ubushyuhe no kwangirika ariko bizwi ko bigoye gukora imashini. Amavuta ashingiye kuri Cobalt, nkurwo rutonde rwa QSY, akenshi akoreshwa kubireba cyane cyangwa ibice byose bishobora kwambara cyane, nkintebe za valve cyangwa amenyo akata. Birakomeye kubikoresho. Icyemezo cyo kubikoresha nisesengura ryinyungu-yubuzima bwigice hamwe ningorane zo gukora. Ntabwo usanzwe kuri bo; urabiyambaza mugihe ntakindi kimara.
Urugero ruva mu gutunganya ibiryo: igice cya convoyeur gikenewe kugirango gikemure acide yoroheje, yangiza. 304 idafite ingese yashaje mumezi 8. Twimukiye kuri 440C ikomye idafite ingese, yamara igihe kirekire ariko yari yoroheje kandi yoroheje kumashini idafite micro-crack. Igisubizo cyanyuma, cyatsinze cyari 17-4 PH idafite umwanda, imvura irakomera. Yatanze impagarike nziza yo kurwanya ruswa, imashini ishobora kuba imeze, hanyuma igashobora kuvurwa nubushyuhe bukabije nyuma yo kuyikora. Guhitamo ibikoresho byategekaga inzira yose yo gukora.
Kunanirwa nkumwarimu: Ibice bitabikoze
Wiga byinshi mubice byacitse kuruta kuva ku gihumbi cyatsinze. Kera kare, nagize uruhare mugice cya hydraulic manifold. Batsinze igenzura rya QA-ibipimo, gupima igitutu. Ariko mu murima, bike byateje imbere ibyambu bifatanye nyuma yo gusiganwa ku magare. Nyirabayazana? Urutonde rwimashini. Twari twaracukuye ibyambu byimbitse nyuma yo gukubita umwobo. Igikorwa cyo gucukura, ndetse na CNC itomoye, yatangije micro-stress ihagije kugirango igoreke insanganyamatsiko igice. Munsi yubushyuhe nigitutu, icyo gice cyari gihagije. Gukosora byari byoroshye: kanda umwobo nkigikorwa cyanyuma. Birasa nkaho bigaragara neza, ariko byadutwaye umukiriya kugeza tubimenye.
Ubundi buryo bwa kera ni ugusenyuka kwangirika hejuru yimiterere. Ufite igiti nintoki, byashyizwemo. Byombi biva mubintu byiza. Ariko mugihe cyo kunyeganyega, kugenda microscopique bibaho. Hatariho ubuso bukwiye bwo kurangiza cyangwa, mubihe bimwe na bimwe, gutwikira cyangwa kuvura, ibi biganisha ku kwambara nabi no gufatwa. Igishushanyo mbonera nticyasabye hejuru yo kurangiza hejuru ya Ra; yari ikeneye inzira yihariye nka superfinishing cyangwa fosifate. Izi ninzira zitandukanya igice cyimikorere nigihe kirekire.
Inararibonye ziguhatira kureba a Ibikoresho byo gutunganya ibyuma ntabwo ari ikintu gihamye, ariko nkikintu gifite imbaraga muri sisitemu. Utangiye kubaza ibibazo bitandukanye mugihe cyo gusubiramo ibishushanyo: Nibihe byibanda kubibazo? Bizashyirwaho bite? Ni ubuhe bwoko bwa gradients muri serivisi? Inzira yo kubungabunga ni iki? Ibisubizo biramenyesha mu buryo butaziguye intambwe zo gutunganya.
Kwishyira hamwe: Kuva Igice kugeza Imashini ikora
Ikizamini cyanyuma kiri kumaduka, ntabwo kiri muri laboratoire ya QA. Igice cyiza cyane-igice cyinzozi zo gushiraho nigice kibi. Ibi bivuze gutekereza kubiranga inteko: chamfers kumpera ziyobora, ikimenyetso cyerekana icyerekezo, kugerwaho nibikoresho bisanzwe. Nabonye ibikoresho bikozwe neza cyane bifite umwobo wa bolt bidashoboka gucana kuko uwabishizeho ntabwo yabaze swing wrench. Umukanishi yakurikiranye icapiro, ariko igice cyari gifite amakosa.
Aha niho utanga isoko afite ubushobozi bwuzuye - kuva kuri casting kugeza Ibikoresho byo gutunganya ibyuma gutunganya - birashobora kongerera agaciro nyako. Bashobora gutanga igishushanyo mbonera cyo gukora (DFM) impinduka hakiri kare. Kurugero, gutanga igitekerezo gito cyinguni kurukuta kugirango hongerwe ubuziranenge bwa casting no kugabanya imashini, cyangwa guhuza ibice bibiri mubice bimwe bigoye kugirango bikureho ingingo ikunda kumeneka. Bisaba umukanishi gusobanukirwa nurufatiro, hamwe nuruvange kugirango yumve ibibazo byo gutunganya. Umuyoboro nka tsingtaocnc.com byerekana irembo rishobora kuba - ingingo imwe yo guhuza inzira isanzwe igizwe nibyiciro byinshi.
Kurangiza, intego ni itagaragara. Ibice byimashini nziza nibyo utigera utekereza. Bakora gusa. Kugera bisaba kubaha buri murongo mumurongo: metallurgie yo gukina, pragmatisme yo gutunganya, ubwenge bwo gutoranya ibintu, no kwicisha bugufi byigishijwe kunanirwa kera. Nubukorikori nkubumenyi, bwubatswe kubintu byihariye, ntabwo ari rusange. Iyo ubonye umufatanyabikorwa ubona ibyo, uvuga ibijyanye no gutembera kw'ingano no guhuza imihangayiko byoroshye n'amatariki yo gutanga, wasanze umuntu udatanga ibice gusa, ariko agira uruhare mukwizerwa kwimashini ubwayo.
