Iyo wunvise 'Ibiribwa Byimashini Zigenewe Ibice', abantu benshi, ndetse nabamwe mubatanga amasoko, batekereza kubasimbuye byoroshye, hanze yububiko. Icyuma gishya cya dicer, gaze ya pompe. Nibikorwa. Ariko nyuma yimyaka mirongo itatu mugukina no gutunganya, namenye ko kureba ari umutego munini. Ibi bice nibyo byerekana guceceka byigihe, ibicuruzwa bihoraho, kandi, cyane, umutekano wibiribwa. Ikibazo nyacyo ntabwo ari ukubona igice gusa; ni ugushaka ibikoresho nuburyo bukwiye kubibazo byihariye, ruswa, nubutegetsi bwisuku bizahura nabyo. Kunanirwa hano ntabwo ari ugusenyuka gusa; ni ingaruka zanduye.
Ibikoresho ni Ubutumwa
Ntushobora kuvuga kubyerekeye kwizerwa imashini y'ibiryo udatangiriye ku mavuta. Ntabwo ari 'ibyuma bitagira umwanda.' Urusenda rwinyo rwinyo rushobora guhangayikishwa cyane no kwangirika kwamavuta, mugihe intebe ya valve mumata ya CIP yamata irwanya caustic na acide. Gukoresha rusange AISI 304 kuri byombi ni ugusaba ibibazo. Twabonye ibice bikozwe mumanota asanzwe binanirwa imburagihe kuko urupapuro rwabigenewe rwasaga 'hafi bihagije.'
Aha niho ubumenyi bwimbitse bwibintu buhinduka ibiganiro. Kubintu byambara cyane nka imashini y'ibiryo kubice cyangwa kuvanga imashini, akenshi twishingikiriza kuri cobalt ishingiye kumavuta nka Stellite. Igiciro cyo hejuru kiri hejuru, ariko kwiyongera kwubuzima biragaragara. Ibinyuranye, kumazu atoroshye akeneye kurwanya ruswa ariko ntibikomere cyane, ubushyuhe bukoreshwa neza 316L butagira umwanda, ishoramari rirambuye, nibikinisho byiza. Guhitamo hagati yibishishwa no gushora imari akenshi bishingiye kuri uku kugereranya ibintu.
Ndibuka umukiriya wo mu ruganda rwa sosi wakomeje gusimbuza moteri yihariye ya pompe yibicuruzwa. Byacika buri mezi atandatu. Twasesenguye kunanirwa, tuvana mubyuma bisanzwe bikozwe muri nikel dushingiye kuri nikel hamwe nimbaraga zumunaniro mwiza, hanyuma dusubiramo urubavu rwimbere kugirango rushobore gukwirakwizwa. Hari hashize imyaka itanu; baracyakoresha igishushanyo kimwe. Igice cyikubye kabiri, ariko igiciro rusange cya nyirubwite cyaragabanutse.
Icyitonderwa ntabwo ari ukugaragaza gusa
Ubworoherane mu mashini y'ibiryo ni inyamaswa zitandukanye. Ntabwo ari igice gikwiye gusa. Nibijyanye no gukora ahantu hatagira isuku, hasukuye no gukomeza guhuza neza kugirango hirindwe ibicuruzwa - ahantu ho kororoka kwa bagiteri. Ikidodo kidakozwe neza kuri valve ya homogenizer irashobora gutuma microscopique isohoka hamwe na bagiteri yinjira, inzozi mbi kubakora amata cyangwa ibinyobwa.
Iyi niyo mpamvu yacu Imashini ya CNC ubushobozi nibyingenzi mubice byacu byakazi. Gukina ni umubiri utoroshye; gutunganya neza biha ubugingo. Turashobora kubyara umubiri wa valve igoye dukoresheje ishoramari kugirango dufate imiyoboro yimbere, ariko amasura ya nyuma yo guhuza, insanganyamatsiko, na bores birangirira ku ruganda rwa CNC. Intego ni igice gishyiraho nta 'kujijuka,' kashe neza, kandi ntiguteze ibikoresho. Nagiye mu bimera aho amakipe yo kubungabunga yagombaga gutanga dosiye cyangwa gupakira buri gice gishya hamwe na gasketi yinyongera. Nicyo kimenyetso cyumutanga utumva porogaramu.
Fondasiyo ya Casting: Igikonoshwa nishoramari
Akazi kacu kuri QSY gashingiye kubikorwa bibiri byingenzi: guteranya ibishishwa no gushora imari. Guhitamo ibitari byo kuri a imashini y'ibiribwa igice bigira ingaruka, kuyobora igihe, no gukora. Ibishishwa by'ibishishwa biratangaje kubice binini, ugereranije byoroshye mubice byinshi - tekereza inzu ya garebox iremereye cyane ya drives ya convoyeur cyangwa pompe nini. Kurangiza hejuru ni byiza, kandi birahendutse.
Gushora imari, cyangwa yatakaye-ibishashara, ni kubintu bikomeye. Tekereza amazu akomeye ya sensororo, kuvanga ibyuma hamwe numuyoboro wimbere wo gushyushya / gukonjesha, cyangwa bito, byuzuye-byuzuye bya valve. Iremera hafi-net-ishusho yumusaruro wa geometrike idashoboka cyangwa ihenze kubuza imashini kuva ikomeye. Kuri sosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), kugira inzira zombi murugo ni urufunguzo. Ntabwo twafunzwe muburyo bumwe; turashobora gutanga inama dushingiye kumikorere yigice. Umukiriya arashobora kutwoherereza ibice byacitse, kandi isesengura ryambere ryacu akenshi ni: 'Ibi byari bikwiye kuba ishoramari ryambere?'
Iyo Ibice Bisanzwe Atari
Igice kinini cyubucuruzi ni revers-injeniyeri cyangwa kongera gukora ibice bitagikoreshwa. OEM ihagarika imirongo, ariko imashini zishobora kugira imyaka 20 yubuzima. Twabonye igice cyambarwa, rimwe na rimwe mo ibice, kandi tugomba kubyubaka. Aha niho imyaka 30 yo gushushanya no gushakisha ibintu byishyura. Nibikorwa byiperereza: gupima imyambarire kugirango ushire ahabona impungenge, gukora isesengura ryerekana kugirango umenye umwimerere, kandi rimwe na rimwe kunoza igishushanyo cya OEM.
Twari dufite umukiriya wokerezamo imigati hamwe nubudage bwa kera bwo kugabanya imigati. Isahani ikomeye ya kamera yaravunitse, kandi OEM yari yagiye. Twasuzumye ibice, dusubiramo icyitegererezo, ariko twabonye ko kuvunika kwatangiriye mu mfuruka ikarishye - ibyo bikaba ari ibintu bisanzwe. Muri verisiyo yacu nshya, twerekanye amavuta akomeye kandi dutegeka radiyo muri iyo mfuruka muburyo bwo gukina. Igice gishya cyarenze umwimerere. Ngiyo agaciro kihishe: ntabwo ari kwigana gusa, ahubwo gusobanukirwa kubera iki byarananiye no gukora injeniyeri igisubizo.
Ikintu c'isuku: Ntibishobora kuganirwaho
Ikiganiro icyo ari cyo cyose imashini y'ibiryo ntabwo yuzuye utavuze isuku no kubahiriza. Ntabwo ari inyongera; cyashizweho kuva mubintu bifatika. Umuti ufite igisubizo gikwiye cya passivation? Nyuma yo gutunganya, ubuso bwose bwarangiye kuri Ra ikwiye (ikigereranyo cyo kugereranya) kugirango wirinde kwandura bagiteri? Haba hari uduce twapfuye, cavites, cyangwa insinga zihumye mugushushanya?
Dukunze gukorana nabakiriya kugirango duhindure ibishushanyo mbonera biriho kugirango isuku nziza. Gusimbuza umugozi uhindagurika hamwe nisuku ya clamp ihuza, gukuraho umutwe wa bolt wasubiwemo, cyangwa kwerekana amashanyarazi kugirango arangize. Izi ntabwo ari impinduka zishimishije, ariko nizo zitandukanya igice gikora gusa nicyakora neza mumurima wibiryo bigezweho. Kunanirwa mugushushanya isuku birashobora kuganisha ku kwibutsa, bigabanya igiciro icyo aricyo cyose.
Kureba imbere: Igiciro nyacyo
Isomo rikomeye nuguhindura ikiganiro kuva kubiciro kugeza kubiciro byose. Igice gihenze, kidahuye nigice cyigiciro gihenze cyane uruganda rushobora gukora. Igiciro cyigihe cyo guteganya, gutakaza ibicuruzwa, nibibazo byumutekano biratangaje. Agaciro k'umutanga wizewe nka QSY ntabwo ari ugukora igice kiramba gusa; ni mugutanga ubumenyi bwibintu, guhitamo inzira (byaba Igikonoshwa cyangwa gushora imari), gutunganya neza, no gushushanya gushishoza kugirango wirinde gutsindwa gukurikira. Byerekeranye n'ubufatanye, ntabwo ari transaction gusa. Amaherezo, ibyiza imashini y'ibiribwa igice nimwe ushyiraho hanyuma ukibagirwa - kuko ikora gusa, umutekano kandi wizewe, kumyaka irangiye.
