Iyo wunvise 'leveler shaft roller', ubwenge bwinshi burahita busimbuka ubwabwo - impeta yo hanze ikomantaye, indangamuntu-yuzuye. Ngiyo umutego rusange. Mubyukuri, imikorere ishingiye ku nteko yose ihuza igiti, amazu, hamwe ninzitizi zihariye zurwego rwo kuringaniza. Ntabwo ari igice cyibicuruzwa washyizemo gusa. Nabonye abakozi benshi babitaho babifata batyo, biganisha kumyambarire idashyitse itari kumpapuro zerekana. Inkuru nyayo iri mumbere hamwe no gusaba.
Imyumvire yibanze hamwe nukuri kubintu
Abantu bakunze kwerekana uruziga rusanzwe rufite uruziga, ibikoresho byo gutekereza ni ibya kabiri. Ntabwo aribyo. Mu murongo uhoraho wa galvanizing, kurugero, gusiganwa ku magare yubushyuhe hamwe nubushobozi bwa zinc kumeneka ni ubugome. Icyuma gisanzwe gishobora gutwara umutwaro, ariko kizacika mikorobe munsi yumuriro cyangwa ruswa. Aho niho ibintu bifatika biva mu ruganda no mu mashini biba ingirakamaro. Ukeneye kunyunyuza imitsi ishobora gufata ubushyuhe hamwe nubushakashatsi bwa chimique, ntabwo bikomeye gusa.
Aha niho ubunararibonye bwabatanga mubumenyi bwibintu bwerekana. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka mirongo itatu mugukina no gutunganya, basobanukiwe nuuance. Ntabwo bakora ishusho gusa; barimo guhitamo mubyiciro byabo byibyuma, ibyuma bidafite ingese, cyangwa na nikel-ishingiye kuri nikel ishingiye kubidukikije. Ndibuka umushinga aho twahinduye tuvuye mumashanyarazi rusange ya karubone tujya kuri 4140 yabanje gukomeretsa no gutondekanya umusemburo ukomoka kumuhanga, kandi igihe kiri hagati yo kunanirwa kuri kiriya gice cya leveler cyasimbutse hafi 40%. Kubyara byari bimwe. Uruziga rwakoze itandukaniro.
Gutunganya intebe yo kwishyiriraho ni indi ngingo ififitse. Bore ya silindrike neza ntabwo buri gihe ari igisubizo. Ukurikije icyerekezo cya shaft giteganijwe mugihe cyo kuringaniza, urashobora gukenera ikamba rito cyangwa ubuso bwihariye kugirango urangize umutwaro ugabanijwe mubugari bwuzuye. Kubona iki kibi biganisha kumurongo wo gupakira, gutemba, kandi iryo jwi ryihariye ryerekana amajwi akubwira ko guhagarika biza vuba kuruta uko byari byateganijwe.
Kwishyira hamwe no kunanirwa kwa sisitemu
Oya leveler shaft roller ikora mu bwigunge. Kunanirwa kwayo ni gake amakosa yayo. Ni ikimenyetso. Inshuro nyinshi nyirabayazana nasuzumye ni ukudahuza mugihe cyo kwishyiriraho cyangwa kugoreka ikadiri. Urashobora kugira uruziga rukora neza ruvuye mu iduka nka QSY, hamwe no kwihanganirana neza, ariko niba imyubakire yimyubakire kumurongo wa leveler idahuye na bake muri bo, urimo utangiza imitwaro ya parasitike imitwaro itigeze igenewe.
Ibi twabyize inzira igoye yo kuvugurura isahani ishaje. Twashizeho ibishya bishya bya muzingo, bikozwe neza. Mugihe cibyumweru bibiri, twagize ubushyuhe kuri buri shitingi yo hejuru. Nyuma yiminsi yo gushushanya umutwe, amaherezo twakoze igenzura ryuzuye rya laser kumurongo wose. Hindura, imyaka ibarirwa muri za mirongo yikurikiranya yari imaze gukura gato amazu nyamukuru. Umuzingo wasubizaga sisitemu igoramye. Igisubizo nticyari gishya; yarimo itunganya no gushiraho shimeri yihariye ya shim inyuma yimiturire kugirango igarure byose mubyukuri. Ibizingo ubwabyo byari byiza; sisitemu ibakikije yaracitse.
Amavuta ni ikindi gice cya sisitemu. Igishushanyo mbonera cyamavuta kuri roller, ubwoko bwamavuta, hamwe nintera yo kongera gusiga ni igice cyibishushanyo mbonera. Gukoresha amavuta yihuta ya spindle amavuta kuri gahoro gahoro, yuzuye imitwaro ya leveler ni amakosa - ntabwo izakora firime ikwiye. Mubisanzwe ndagaragaza cyane-viscosity, birenze urugero (EP) lithium igoye amavuta kuriyi porogaramu. Icyambu cyo gusiga amavuta kigomba guhagarikwa kugirango amavuta asukure ibintu bishaje, ntabwo ari ibipaki inyuma yikimenyetso.
Ikiburanwa: Dilemma yo gusudira
Hano haribintu byihariye, bisobanutse uhura nabyo hasi. Iyo uringaniza impapuro hamwe na longitudinal weld seam, iyo kashe inyura hejuru ya leveler shaft roller. Ni ahantu hirengeye. Impinduramatwara yose ya shaft, kwifata neza munsi yiyo ngingo ihuza umutwaro. Ibi birema igishushanyo mbonera cyumuhanda uhuza umwanya wa shitingi. Nukunanirwa umunaniro, ariko birasa nkinenge yo gukora.
Nagiye mu nama aho utanga ibyuma na mashini ya roller berekanaga urutoki. Umusore wabyaye avuga ko intebe ya roller itari yuzuye, bigatera ubwonko. Umukanishi, witwaje raporo ya CMM yerekana geometrie itunganye, avuga ko ibikoresho bitwara ari subpar. Ukuri ntikwari. Byari ikibazo cyo gusaba - ingaruka zingaruka zivuye kumurongo. Gukosora birimo kureba hejuru: twahinduye umurongo winjira wa leveler kugirango uzunguruke gato urupapuro, dukwirakwiza umubyigano hejuru yizingo nyinshi, hanyuma duhinduranya ibyuma bifite ibikoresho bikomeye, byoroshye. Byari igisubizo cya sisitemu, ntabwo ari swap yibigize.
Kuva muri Casting kugeza Byarangiye Igice: Impamvu Ibikorwa Bitunganijwe
Aha niho hambere yimikorere-yuzuye yuzuye ikora ntagereranywa. Reka dukurikirane ubuzima bwumukino uremereye. Bikunze gutangira nka casting. Ubusugire bw'iyo casting - umudendezo wo kugabanuka mu mwobo, imiterere y'ingano ihamye - ishyiraho urwego. Igikonoshwa cyangwa uburyo bwo gushora imari, nkibitangwa na QSY, itanga ubuso bwiza bwo kurangiza no kugereranya neza kurugero ugereranije no guta umucanga utoroshye. Ibi bigabanya umubare wimigabane ukeneye kuvanaho mugihe cyo gutunganya, ukabika ibikoresho byahimbwe nkibintu bikomeye mubice bikomeye.
Icyiciro cyo gutunganya CNC niho igishushanyo mbonera gihinduka isura igaragara. Ntabwo ari ugukubita +/- 0.01mm kuri diameter. Byerekeranye no kwibanda ku ntebe zifatanije kuri mugenzi we, perpendicularitike yigitugu, hamwe nubuso bukabije (Ra agaciro) ka bore. Indorerwamo irangiza ishobora gutera ubwikorezi kunyerera; bikabije, kandi ukubita igiti. Hano hari ahantu heza, akenshi hafi ya Ra ya 1,6 kugeza kuri 3.2 micrometero, itanga gufata neza. Umukanishi mwiza arabizi kuburambe, ntabwo bivuye kubishushanyo gusa.
Hanyuma, kuvura ubushyuhe. Kubizingo byinshi, ukeneye intangiriro igoye kunanira imitwaro, hamwe nubuso bukomeye bwo kurwanya kwambara. Ibi akenshi bivuze kwinjiza induction yikinyamakuru cyandika, hasigara intangiriro nutundi turere muburyo bukomeye. Kubona ubujyakuzimu bwo gukomera birakomeye. Ntibyoroshye, kandi biranyuze. Byimbitse cyane, kandi igice kiba cyoroshye. Ukeneye utanga isoko igenzura iyi nzira murugo cyangwa ifite abafatanyabikorwa bizewe cyane. Kubona icyiciro cyizingo hamwe nuburyo bukomeye bwo gukomera nikimenyetso cyukuri cyibibazo bizaza.
Kwifata: Kugaragaza kuramba
Noneho, mugihe ukurikira gutumiza cyangwa gushushanya a leveler shaft roller, Himura Kurenga Icapiro. Tekereza muri sisitemu. Kugaragaza urwego rwibintu kubidukikije (kubora, hejuru-temp, ingaruka-nyinshi). Hamagara ibikenewe byimbitse. Sobanura kwihanganira geometrike ntabwo ari ubunini gusa, ahubwo ni uguhuza ibiranga nko kwiruka hagati y'ibinyamakuru. Kandi icy'ingenzi, tanga imiterere kubaguzi bawe - imashini irimo, ubwoko bwibicuruzwa bingana, ibintu bisanzwe byizunguruka.
Umufatanyabikorwa ushoboye, umwe ufite ubushobozi bwahujwe kuva muri casting kugeza CNC gutunganya nkuko wabisanga Qingdao Qiangsenyuan Technology Co., Ltd. (urubuga rwabo kuri https://www.tsingtaocnc.com ibisobanuro birambuye kubikorwa byabo), birashobora kongera agaciro. Bashobora gutanga igitekerezo cyoroshye cyane gishobora guhura nimbaraga zikenewe, cyangwa bagasaba igishushanyo mbonera cyo guhindura amavuta ukurikije imishinga yabo yashize. Ubwo bufatanye nicyo gihindura igice cyoroshye mubice byimashini yizewe.
Mu kurangiza, uruziga ni igice cyoroshye. Ariko kuyikora, no kuyikora nyuma, ni ukumva ibintu byose bikoraho nibintu byose ikoraho. Ni itandukaniro hagati yigice gihuye nigice gikora. Intego ni uko iyo roller ihinduka ikintu cyibagiranye - ikintu gikora gusa, kizunguruka nyuma yizunguruka, kugeza idirishya ryateganijwe ryo kubungabunga, ntabwo rihagarara byihutirwa. Nicyo gipimo nyacyo cyo gutsinda.
