Iyo abajenjeri bagaragaje ibice bya Inconel alloy, ntabwo bahitamo gusa ibikoresho-baba biyemeje gukora mumikorere munsi yigitutu, ubushyuhe, na ruswa. Ariko gushakisha byizewe Inconel alloy ibice uruganda inkunga iracyari ikibazo gihoraho. Abatanga ibicuruzwa benshi basezeranya ubushobozi bwa superalloy nyamara bakabura disipuline ya metallurgjiya, kugenzura inzira, cyangwa uburambe bwihariye bwo gutanga ibice bikomeza serivisi nyayo-cyane cyane mumazi ya hydraulic, amazu ya pompe yumuvuduko mwinshi, cyangwa inteko za valve.
Twabibonye ubwacu: ibikoresho bya peteroli yo muri Amerika y'Amajyaruguru OEM yakiriye imibiri ya valve ya Inconel 718 hamwe na microcrake hafi ya zone yibasiwe nubushyuhe nyuma yo kugabanya ibibazo. Impamvu? Utanga ibicuruzwa yasibye icyiciro cyihariye cyo gushushanya kandi akoresha itanura rusange. Undi mukiriya-wubatse ibinyabiziga byubudage bwubudage-yahuye numunaniro ukabije mumashanyarazi ya winch center shaft yakozwe muri Inconel 625.Ikibazo ntabwo cyari gishushanyije; byari imiterere idahuye kubera imiterere itemewe nkuko byashyizwe hamwe hamwe no gushyushya-isostatike idahagije (HIP).
Kwizera kwukuri kwisi gutangirira kubuhanga buhanga-ntabwo ari ubushobozi bwo gutunganya gusa
Kwizerwa kwukuri mubice bya Inconel biva mugucunga ibice bitatu byuzuzanya: uburinganire bwibikoresho fatizo, amateka yubushyuhe-bwa mashini, hamwe nubudahemuka bwa geometrike. Niyo mpamvu abakora mu rwego rwo hejuru bafata ibyemezo bya alloy nkibidashoboka - ntabwo ari impapuro, ahubwo ni inzira nzima. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Buri cyemezo cya Inconel gitangirana na raporo yikizamini cyagenzuwe kuri ASTM B446 (Inconel 600/625), ASTM B564 (Inconel 718), cyangwa AMS 5542 (Inconel X-750). Icy'ingenzi, basuzumisha imibare yubushyuhe kubitabo bitanga ibicuruzwa - ntibemera gusa kashe ya kashe.
Imashini yabo ya CNC ntabwo "Inconel-ishoboye" nukwamamaza ibicuruzwa. Yubatswe kubikoresho byanditse byubuzima bwumurongo wa Sandvik CoroMill 390 ikata kuri 42 m / min muri Inconel 718, hamwe nigihe cyo kugenzura imitwaro nyayo kugirango tumenye gutangira akazi. Birinda kuzamuka gusya gusya ku mazu akikijwe n'inkuta-aho gukoresha ingamba zo guhuza n'imihindagurikire y'ikirere zikomeza ubwinshi bwa chip. Kandi iyo geometrie ibisabye, bahuza HIP nyuma yimashini kugirango bafunge ubutumburuke bwubutaka mubushoramari-Inconel 625.
- AMS 5387 cobalt-nikel ivanze-ikozwe nubushyuhe bwa interpass igenzurwa kugirango ibungabunge ibice bya Laves
- T800 ishingiye kuri nozzles isaba sub-5 µm Ra hejuru kurangiza imbere imbere ihuza-imyirondoro itandukanye
- Inzu idasanzwe ya piston pompe yububiko ifite ± 0.015 mm kwihanganira GD&T muburebure bwa mm 320
- Umuvuduko wumuvuduko hamwe nibikoresho bibiri byemewe: AMS 5542 (igisubizo-gishyizwe hamwe) + NACE MR0175 kubahiriza
Guhuza Vertical ntabwo ari ijambo ryijambo-ni kugabanya ingaruka zawe
Bamwe mubatanga isoko yohereza hanze, hanyuma imashini ahandi, hanyuma wohereze ibice byo kurangiza. Buri ntoki yangiza ituze ryikigereranyo kandi itangiza impinduka zitazwi: kugoreka ubushyuhe buturutse ku gukonjesha kutaringaniye, guhangayikishwa n’ibisigisigi biturutse ku gipimo cyo kuzimya kitanditswe, gutwikira gufatira hamwe ku buso butemewe. QINGDAO QIANGSENYUAN ikorera munsi yinzu imwe: guta umucanga, gushora imari, guhuza imirongo myinshi CNC (harimo 5-icyarimwe icyarimwe), kuvura ubushyuhe (vacuum no kugenzurwa nikirere), hamwe no kurangiza hejuru-harimo amashanyarazi kumihanda itemba.
Ibi bivuze ko bashobora gufata umwanya wukuri hagati yimashini ya flangine yakozwe na cast-in-lug-na nyuma yo gukemura kuri 1065 ° C. Bivuze ko bemeza amakuru ya CMM kurwanya optique interferometrie ya mirror-kurangiza gufunga hejuru. Bisobanura ko buri gice gitwara ibisobanuro byuzuye: umubare wubushyuhe, ubufindo, indangamuntu, imashini ikora, igihe cyo kugenzura, hamwe nindangamuntu y'ibikoresho - byose bifitanye isano na sisitemu ya ERP.
Icyangombwa mubyukuri mugihe usuzuma uruganda rwa Inconel
Wibagiwe "imyaka mubucuruzi" cyangwa "ISO yemejwe." Baza aho:
- Bashobora kukwereka paki ya PPAP iherutse kubice bya Inconel 718-harimo ibikoresho fatizo, raporo ya mbere ya CMM, hamwe nibisubizo byikizamini kuri ASTM E8?
- Bakora muburyo bukomeye bwo gushushanya ibice bya Inconel byakozwe mbere yo gusaza kwanyuma - kandi bikabihuza n'amashusho ya microstructure?
- Iyo utanze igishushanyo hamwe na ASME Y14.5 GD&T guhamagarwa, baragarura ibitekerezo byibyakozwe mumasaha 48 - cyangwa bagategereza kugeza ingingo ya mbere yanze?
- Nibihe bihe bisanzwe byo kuyobora kuri prototype Inconel 625 isaba HIP + electropolish-kandi iyo ngengabihe ishyigikiwe na gahunda yuzuye ubushobozi, ntabwo ari ibyiringiro?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ibisubizo yego - kuri bane. Ba injeniyeri babo basanzwe bashira ahabona ingaruka ziterwa nimpungenge mugushushanya kwabakiriya mbere yo kuvuga, bagasaba ubundi buryo bwo kuvura ubushyuhe kugirango banoze imashini badatanze ibitambambuga, kandi bakubaka buffer mumadirishya yo gutanga kugirango basuzume inyandiko.
Kwizerwa ntabwo bikozwe mubugenzuzi bwa nyuma. Yakozwe mubwoko bwa mbere, ifunzwe mugihe cya gatatu cyo gutunganya, kandi igenzurwa mbere yuko igice kiva mucyumba gisukuye. Niba porogaramu yawe isaba zeru zeru kubwikosa-muri sisitemu ya hydraulic, pompe zo hanze, cyangwa gufata amazi menshi-ukenera ibirenze uruganda rukora ibice bya Inconel. Ukeneye umufatanyabikorwa ufata numero yubushyuhe nkintoki, kwihanganira nkamasezerano, nitariki yo gutanga nkamasezerano. Nibyo byukuri bikora inyuma Inconel alloy ibice uruganda kuba indashyikirwa - ntabwo ari intero, ahubwo ni urukurikirane rw'ibyemezo bya disipulini, bikurikiranwa, bisubirwamo.
