Iyo ba injeniyeri bagaragaje a uruganda rukora ibicuruzwa, ntabwo batumiza ibice byicyuma gusa-barinda umutekano muke munsi yumuvuduko wa hydraulic 300 bar, ubunyangamugayo bwa microstructure nyuma ya 500 ° C kumagare yubushyuhe bwumuriro, hamwe nubuso burangije kurokoka ibishishwa mumashanyarazi. Nibyo byukuri bikora inyuma ya buri cobalt alloy nozzle cyangwa AMS 5387 amazu ya pompe twakoze kandi tuyatera mumyaka 12 ishize.
Kuki "Uruganda rukora ibicuruzwa" ni ijambo riyobya - Kandi nibyo ukeneye mubyukuri
Abaguzi benshi bashakisha "uruganda rukora ibicuruzwa" bategereje umucanga cyangwa ishoramari ryonyine. Ariko mubyukuri-kunanirwa kwisi ntibikunze gusubira inyuma gukina wenyine. Twabonye inzu ya piston pompe ya silinderi inyura NDT-hanyuma ikarwana mugihe cyanyuma cya CNC irangiye kuko microstructure ya as-cast ntabwo yari yoroheje ibibazo. Abandi bananiwe kwipimisha kumikorere mugihe ubushyuhe bwo kugoreka ibintu bya GD & T bigenzurwa na datum.
Gukosora ntabwo ari byiza. Ni vertical vertical: casting, mashini, kuvura ubushyuhe, na metrology munsi yinzu imwe yemejwe na ISO-hamwe nibikoresho byuzuye biva mubyemezo bya ingot mbisi kugeza ID irangiye. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ibi ntabwo ari ibitekerezo. Nuburyo dutanga ibyuma byumuvuduko hamwe na ± 0.015 mm kwihanganira imyanya kuri 8-mm-diametre yerekana pin, ndetse no muri T800 ya cobalt.
Ubushobozi Bune butavuguruzwa Ntushobora gutanga hanze
Uruganda rukora ibicuruzwa byukuri rugomba kugenzura izi nzego enye - cyangwa ingaruka ziterwa no gutakaza ubuziranenge:
- Guhuza Ibikoresho-Gutunganya: Amavuta ya Cobalt-nikel nka AMS 5387 arasaba ubushyuhe bwihariye bwo gusuka, igipimo cyo gukomera, hamwe na cycle nyuma ya annealing. Dufatanya gutezimbere ibipimo byabatanga ibyemezo-ntitwemera gusa urusyo.
- Kugenzura imashini: Abashinzwe porogaramu za CNC bakira raporo ya CMM mbere yo kwandika inzira. Dukora imashini muri 0.1 mm yubunini bwanyuma, hanyuma dukoreshe optique profilometrie kugirango tumenye ubusugire bwubuso mbere yo gusya bwa nyuma.
- Metrology ikora, Ntabwo yubahiriza gusa: Turagerageza ibipimo byumuvuduko kuri 1.5 × byerekana umuvuduko wakazi - ntitugenzura gusa ibipimo. Urufatiro rwa pompe rufite torque-na-vibrasiya yigana kugirango yemeze kwishyiriraho interineti gukomera.
- Batch-to-Batch Metallurgical Consistency: Buri kintu kinini cya T800 gitwara amakuru yisesengura ryikigereranyo, ingano yubunini bugenzurwa kuri ASTM E112, hamwe no gushushanya gukomera mubice bikomeye.
Aho Urufatiro Rusange Runaniwe-nuburyo Twabigabanya
Bamwe barashobora gutongana bati: “Ntushobora gukurura imashini zitandukanye hamwe n'imashini ahandi?” Yego - ariko ikiguzi no kuyobora igihe uhisha ibicuruzwa. Amazi ya hydraulic yo muri Amerika y'Amajyaruguru yagerageje ibi. Amazu yabo ya silindiri yubatswe yageze hamwe na 0.3 mm yibanze. Imashini yishyuwe-ariko yakuyeho 40% yuburebure bwikibazo. Kunanirwa mu murima byiyongereyeho 22% mu mezi 6.
Twirinze ibi dushushanya ibishishwa hamwe namafaranga yo gutekesha yatetse mubishushanyo-0.8 mm kuri bore, 1,2 mm hejuru yikimenyetso - byemejwe nuburyo bwo kugoreka ubushyuhe. Igikorwa cacu cyo guta umucanga gikoresha ceramic-cores cores kugirango igenzure 15% imbere ya geometrie. Igishoro cyo gushora imari kirimo X-kugenzura kugenzura inzitizi zose zikomeye mbere yo kuvura ubushyuhe.
Iyi disipuline igera no kurangiza: amashanyarazi ya pompe yamashanyarazi kugeza kuri Ra ≤ 0.4 µm, ntabwo "yoroshye." Kurasa pech winch center shaft izunguruka kuri Almen ubukana A7A - byagenzuwe hamwe no gupima impungenge zisigaye.
Ibyo Kugenzura Mbere yo Kwinjiza Uruganda urwo arirwo rwose
Baza ibi bibazo bitanu - kandi usabe ibimenyetso, ntabwo ari amasezerano:
- Ati: “Twereke raporo zawe eshatu zanyuma za CMM kubice bya cobalt - byerekana uburyo wakemuye uburyo bwo kugoreka ibintu hagati ya casting na mashini ya nyuma.”
- “Tanga uburyo bwawe bwo kuvura ubushyuhe bwa AMS 5387, harimo igihe cyo kumara igihe n'uburebure bw'igice - hamwe n'ikimenyetso cyerekana itanura ry'itanura.”
- "Nigute ushobora kugenzura microstructure homogeneité hejuru y'ibiro 120 bikozwe mu cyuma? (Igisubizo kigomba kuba gikubiyemo ASTM E381 cyangwa E1268 - ntabwo ari" turabigenzura. ")
- “Sangira porotokore yawe yinjira kuri nikel alloys - harimo ibizamini byo kugerageza inshuro n'ibiti bya kalibibasi.”
- "Ni ubuhe butumwa bwawe bwemewe bwo gutandukana gushushanya GD&T mugihe ushushanya kugabanuka bigira ingaruka ku kwihanganira umwirondoro? Nigute ushobora kubimenyesha ubuhanga mbere yo guca ibyuma? ”
Niba ibisubizo bidasobanutse, rusange, cyangwa ibyerekeranye na laboratoire yundi muntu udafite nyirubwite-urimo gutanga ibyago.
Intambwe Zikurikira: Icyitonderwa gitangirana no gushushanya bwa mbere
Uruganda rukora ibishushanyo mbonera rutanga ikizere mu gatabo - ahubwo ni uburyo rubaza igishushanyo cyawe. Kuri TEKINOLOGIYA YA QINGDAO QIANGSENYUAN, abajenjeri bacu barashobora kwerekana ibendera ryogukora mumasaha 48: inkuta zoroheje zikunda kugaragara nabi, imfuruka zimbere zifata umusenyi, cyangwa inguni zidahuye no gukuraho intoki zikoresha.
Ntabwo tubaza gusa ngo "Turashobora kubikora?" Turabaza “Ni iki kizananirwa mbere - kandi ni gute twakora injeniyeri?” Niyo mpamvu abakora pompe kwisi yose bagaragaza cobalt alloy nozzles ya sisitemu yo gutera amazi yo mu nyanja nimpamvu ibinyabiziga byubwubatsi OEMs bitwizera hamwe na rot ya winch center shaft rollers ikorerwa imitwaro yumunaniro 150.000.
Tangira ushushanya. Zana umuhamagaro wawe ukomeye wa GD&T. Tuzagarura ibitekerezo bifatika-ntabwo ari amagambo. Kuberako ibice byicyuma bidasobanutse ntabwo bikozwe mububiko cyangwa mumaduka yimashini. Byakozwe aho siyanse yubumenyi ihuye nintego yimikorere.
