Iyo abajenjeri bagaragaje ishoramari ridafite ingese kubutumwa bukomeye bwa hydraulic cyangwa amazu ya pompe yumuvuduko mwinshi, ntabwo bahitamo inzira-bahitamo umufatanyabikorwa wunvikana kumyuka ya metallurgie munsi yumukino wo gusiganwa ku magare, gusubiramo ibipimo muri mm 0,05, no kwihanganira zeru kubice bito bitwara imitwaro. Niyo mpamvu OEM yisi yose igaruka kuri inganda zishoramari zidafite ingese hamwe nubugenzuzi buhagaritse - ntibirenze gusa ibishashara cyangwa inyubako yububiko, ahubwo hejuru ya chimie ivanze, ibihe byo kuvura ubushyuhe, hamwe na CMM yemewe na GD&T. Muri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twatanze ibyuma birenga 12,000 byuzuye ibyuma bitagira ibyuma kuva muri 2018 - buri kimwe gishobora gukurikiranwa na 316L, 17-4PH, cyangwa impapuro zahinduwe na 2205 duplex, buri kimwe cyagenzuwe mbere, mugihe, na nyuma yo gutunganya.
Impamvu Ishoramari Ritera Gukubita Umusenyi cyangwa Gupfa Gutera Ibice Byuzuye
Gucanga umucanga ntibibura kurangiza no kwizerwa gukenewe kugirango ushireho hejuru kumazu ya pisitori ya piston. Gupfa gupfa ntibishobora gukora ibyuma bitagira umwanda hejuru ya 1,400 ° C hatabayeho isuri byihuse. Gushora imari bikemura byombi - ukoresheje ibishishwa bya ceramic bihanganira imbaraga zuzuye zidafite ubushyuhe busuka ubushyuhe mugihe ufite ibintu byiza nkuburebure bwa mm 0.8 na Rz ≤ 3.2 µm nkubuso bwubutaka. Twabonye abakiriya bahinduka bava mumucanga 304 ya valve bakajya mubushoramari-316L hanyuma bagabanya ibisigazwa nyuma yo gutunganyirizwa 68% -kuko ubutaka bwa geometrie bugera muri mm 0.15 ya spécale ya nyuma. Nta gukeka. Nta gusubiramo imirimo. Gusa byahanuwe net-imiterere yukuri.
Ubuhanga-Bwisi Bwuzuye-Ntabwo ari "Umuyoboro" gusa ku mpapuro
"Stainless" ntabwo ari ikintu kimwe-ni umuryango ufite imyitwarire itandukanye. Igipimo cya 304 cyintambara munsi yo guhangayika. 17-4PH isaba gusaza neza kuri 480 ° C ± 5 ° C kugirango ikubite imbaraga za H900. Kandi AMS 5387 cobalt? Ntabwo ari magnetique, irwanya ruswa, kandi birashoboka ko bidashoboka gukora imashini idafite ibikoresho bya karbide kandi bigenzurwa na coolant flow. Ku kigo cyacu cya Qingdao, ntitubika rusange muri rusange - twujuje ibisabwa ubushyuhe bwose turwanya ASTM A743 / A744 na EN 10283. Mugihe umukiriya wu Burayi yari akeneye amazu 2205 ya duplex yo gukorera peteroli na gazi yo mu nyanja, twakoresheje ubushyuhe butatu bwo kugerageza hamwe na SGS yigenga yerekana amashusho - hanyuma tugafungirwa mubitanga bifite Cr / Ni / Mo bingana na 12 0.03%. Ibyo ntabwo byubahirizwa. Uku kugenzura.
Kuva Mubishashara Kubyohereza - Aho Vertical Integrated Itanga Byukuri
Inganda nyinshi zidafite ishoramari zinganda zitanga imashini cyangwa kurangiza. Ibyo bitera icyuho cya handoff: kwihanganira 0,02 mm hagati yo guterera kugabanuka no guhanura CNC; kutarasa kurasa-guturika bigira ingaruka kuri passivation; amateka yubushyuhe atanditse yangiza ubuzima bwumunaniro. Dufite intambwe zose:
- Abakinnyi: Ibishashara byatakaye byubatswe kubakiriya CAD, byashizwe muri ISO 9001 byemewe na ceramic curamic, byarashwe kuri 1,100 ° C kugirango bitwike byuzuye
- Imashini: 5-axis CNC yibanda hamwe na Renishaw igerageza-gukata 17-4PH ikomye kuri 85 m / min kugaburira ibiryo nta kuganira
- Kurangiza: Amashanyarazi kuri ASTM B912, guturika amasaro kuri Sa 2.5, cyangwa gutwikira ibicuruzwa nka HVOF WC-Co kuri winch center shaft rollers
- QC: Ubufindo bwose bubona optique ya scanning + CMM kwemeza kurwanya umuhamagaro wa GD&T; ibikoresho fatizo certs yabitswe imyaka 10
Muminsi ishize twohereje imibiri ya valve 472 muri hydraulic OEM yo mumajyaruguru ya Amerika. Bose bahageze bafite raporo yubugenzuzi bwuzuye, icyiciro cyo murwego rwo hejuru rwibizamini, hamwe n’ibiti bivura ubushyuhe - ntabwo ari incamake. Umukiriya yatubwiye ati: “Bwa mbere mu myaka itanu, twasibye ubugenzuzi bwinjira.”
Ibyo Kubaza Mbere yo Gufatanya NUruganda Rwose Rushoramari
Ntubaze “Ukora umwanda?” Baza aho:
- Urashobora kunyereka amakariso atatu yanyuma ya 316L - kandi ukerekana ko ushobora gukurikiranwa numubare wubushyuhe bwitanura kuri casting yawe?
- Nigute ushobora kwemeza igikonoshwa mbere yo gusuka? .
- Nuwuhe mukiriya wawe umaze igihe kinini kubice bya AMS 5387-kandi ni ikihe gipimo cyo gusubiramo inshuro 36?
- Ufite AS9100 cyangwa NADCAP kubirere byo mu kirere bitagira umwanda? (Ntabwo - nyamara - ariko twujuje ibisabwa byose bya tekiniki kuri ISO 13485 yubuvuzi-bwo mu rwego rwo kwa muganga.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ntabwo yirukana amajwi. Twibanze ku bice aho kunanirwa atari amahitamo-fondasiyo ya pompe yinyeganyeza kuri 3,600 RPM, cobalt alloy nozzles ikora 220 bar abrasive slurry, winch shaft rollers ishyigikira toni 12 yimodoka yubushakashatsi. Imbaraga zacu zishingiye ku kuvuga “yego” gusa iyo metallurgie, geometrie, n'imikorere ihuza - no kuyitanga, igihe cyose.
Niba umushinga wawe utaha wo gushora imari usaba ibirenze gushinga uruganda - bikenera umufatanyabikorwa wogukora neza ufite disipuline yanditswemo, metrology yashyizwemo, hamwe na zeru-zidafite ishingiro -uruganda rutera ishoramari ubushobozi butangirira aho gutara birangirira: wizeye ko ibipimo byose, imiterere yingano, buri buso burangije bujuje ibisabwa - atari kumpapuro gusa, ariko mubikorwa.
