Iyo abajenjeri bagaragaje valve yumuvuduko wa sisitemu ya hydraulic ikorera mukabari 420-cyangwa inzu ya pompe ya piston ihura nuburiganya bukabije muri serivisi ya peteroli-ntabwo bagura ibyuma. Barimo kugura ituze ryikigereranyo munsi yubushyuhe bwumuriro, ubunyangamugayo bwa microstructural nyuma yo kuvura ubushyuhe, hamwe nubuso burangiza bwanga gukomera mugihe cyibikorwa 10,000. Niyo mpamvu inkomoko kuri an uruganda rukora ibyuma ntabwo bijyanye nubunini cyangwa umuvuduko wenyine. Nibijyanye no kumenya niba uruganda rwumva uburyo kugabanuka kwa cobalt alloy kugabanya gukorana na CNC ibikoresho byifashishwa - kandi niba byanditse buri cyiciro cyo kuvura ubushyuhe hamwe nibikoresho byuzuye.
Kuki "Gukora neza" bitangira kera mbere yuko ifu isukwa
Twabonye imishinga myinshi ihagaze mugusuzuma ingingo ya mbere-sibyo kuko casting yananiwe kwipimisha, ariko kuberako as-geometrie yasize ububiko budahagije bwo gutunganya bwa nyuma ibintu bikomeye bya GD & T bigenzurwa na datum. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ibisobanuro bitangirira kumurongo wo gusuzuma. Ba injeniyeri bacu ntibagenzura gusa kwihanganira gushushanya; bigana uburyo bwo gukomera kuri AMS 5387 cobalt alloy casting bakoresheje ProCAST ishingiye kumashanyarazi. Kubera iki? Kuberako cobalt-nikel ivanze nka T800 yerekana kugabanuka gukomeye 12-15% kurenza 316 bisanzwe. Niba ukoresheje imashini ya silinderi kugeza kuri ± 0,02 mm utabariyemo kugabanya icyerekezo, uzasiba 30% byicyiciro cyawe mbere yo kugenzura CMM yanyuma.
Aha niho guhuza kwishyira hamwe bifite akamaro. Tugenzura urunigi rwuzuye: gushora imari → igisubizo annealing → byinshi-axis CNC gutunganya → kurasa kurasa test kwipimisha helium. Nta guhana hagati y'abacuruzi. Nta makuru yatakaye. Iyo umukiriya yohereje igishushanyo cya cobalt alloy nozzle idasanzwe, itsinda ryacu ryemeza igipimo cyubugari bwurukuta mugihe ntarengwa cyo gukomera, gihitamo ceramic shell binder chemistry kugirango hirindwe ko hajyaho reaction, hamwe na progaramu ya Mazak INTEGREX i-200S hamwe nigipimo cyibiryo byo guhuza n'imihindagurikire y'ikirere. Igisubizo? Igice gihura na ASTM F75 spes * na * kibaho amasaha 15,000 muri serivisi ya gaz isharira.
Inkingi enye zubutumwa-Bwingenzi bwo Kwizerwa
Ntabwo inganda zose zikora inganda zikora inganda zivanze cyane kandi zingana. Dore itandukaniro ryubushobozi bwagaragaye nibitabo bitabo:
- Indero y'ibikoresho: Twakomotse kuri bilet ya AMS 5387 gusa tuvuye mu ruganda rutanga raporo zisesenguye zuzuye - harimo ibintu byerekana nka boron na zirconium bigira ingaruka ku guhuza imipaka. Buri gice cyinjira kigenzurwa na ecran mbere yo gushonga.
- Gufunga inzira. Gushora imari kuri cobalt nozzles ikoresha ibishishwa bishingiye kuri yttria kugirango wirinde kubyitwaramo ibishishwa byashongeshejwe hejuru ya 1,420 ° C.
- Imiyoborere myiza: Muri gahunda yo kugenzura ntabwo ari ubushake. Dupima imyanda ikomeye ku iduka dukoresheje Zeiss CONTURA G2 CMMs hamwe na probe zitwara ikirere - ihinduranya buri munsi kurwanya ba shebuja ba NIST. Buri raporo ikubiyemo ibiti byo kwagura ubushyuhe.
- Kwemeza imikorere: Imyubakire ya valve inzu ntiyemewe nyuma yo kugenzura ibipimo. Ikora ibizamini bya hydrostatike kuri 1.5 × umuvuduko ukabije, hanyuma igakurikirwa na ultrasonic scan kuri ASTM E1961 kugirango ibe munsi yubutaka hafi yibitekerezo byuzuye.
Ibyo abakiriya babaza mubyukuri-Kandi ibyo batavuga cyane
Ati: "Urashobora guhuza igihe cyacu cyo gutanga isoko?" ni gake ikibazo nyacyo. Icyo abashinzwe gutanga amasoko bakeneye-kandi ntibazavuga byimazeyo-ni ibiteganijwe mugihe Tier-1 OEM yabo isaba koherezwa buri cyumweru. Twubatsemo ibikorwa bidafite ishingiro kuri uku kuri: Kwuzuza Kanban kubarura ibikoresho fatizo, amabwiriza asanzwe yakazi kuri buri cyiciro cya cobalt alloy, hamwe na digitale twin ikurikirana kuri buri kasting kuva kumunsi wo gusuka kugeza icyemezo cyanyuma cyo kugenzura. Mugihe uruganda rukora pompe rwiburayi rwakeneraga ibice 220 bya pompe ya AMS 5387 mugihe cyibyumweru 11 - nyuma yuko umucuruzi wabo wambere yabuze igihe ntarengwa - twatanze kuri gahunda kuko twari twujuje ibyangombwa bibiri byo kuvura ubushyuhe hamwe na electrode ya T800 yemewe.
Ariko reka tuyobore: niba gusaba kwawe bisaba impamyabumenyi yo mu cyiciro cya mbere cyo mu kirere (AMS 2772), ntabwo turi umufatanyabikorwa wawe. Dufite ubuhanga mu byiciro-byinganda-ntabwo ari ibyemezo-byindege byemewe. Ibyo byibandaho bidufasha guhitamo gusubiramo ahantu hanini cyane: imashini ya shitingi ya winch ikomeza gutwarwa munsi ya mm 0,015 nyuma yikizunguruka 500.000, cyangwa ibyuma bikozwe mumashanyarazi yimodoka ikora ibizamini byo gutera umunyu mumasaha 1200 nta ngese itukura.
Kureba Imbere: Aho Gukora neza Bihura Gukora Hybrid
Imipaka ikurikira ntabwo itanura rinini cyangwa CNC yihuta. Nugusoza ikizunguruka hagati yo gukina nkuko wabonetse geometrie nibikorwa byanyuma. Kuri ubu, turimo gutezimbere uburyo bwimvange aho ishoramari-cobalt alloy blanks ikorerwa hafi-net-shusho yimashini * mbere * yo kuvura ubushyuhe bwa nyuma-kugabanya kugoreka 40% ugereranije na gakondo nyuma yo kuvura-kurangiza. Turimo kandi kwagura R&D muburyo bwo gukomera kububiko bwamazu ya pompe yuzuye, twibanda kuri ASTM A995 Icyiciro cya 6A ibikoresho byubukanishi bitarinze guhimbwa nyuma.
Niba umushinga wawe usaba uburinganire buringaniye burenze mm 0,05 mm kurwego rugoye, guhuza metallurgjiya mubice 500, cyangwa ubufatanye bwa tekinike butangirana no gusobanura GD&T - ntabwo bivuze ibisekuru - ukeneye ibirenze an uruganda rukora ibyuma. Ukeneye umufatanyabikorwa utunganya pompe yawe nkibikoresho byumuvuduko hamwe na cobalt wacomeka nka sisitemu yo kubaho. Nibyo byukuri mubikorwa muri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
