Uruganda rwa kijyambere ruhura n’ihitamo rikomeye: umusaruro mwinshi utitanze neza - cyangwa ugasubira inyuma mu nganda aho amazu ya pompe agomba gufunga akabari 400, imibiri ya valve irwanya isuri ya cobalt-alloy mu masaha 12,000 yo gukora, kandi ibiti bya winch bitwara imizigo ikora munsi yumunyu-spray. Igisubizo ntabwo ari imirimo y'amaboko. Ni an uruganda rukora umucanga-Ntabwo ari bolt-on kuzamura, ariko nkibikorwa byubatswe byubatswe.
Twashizeho kandi dushyira mu bikorwa imirongo itandatu nk'iyi kuva mu 2021-itatu mu nganda zigizwe na hydraulic, ebyiri zikoresha ibikoresho bya peteroli OEM, imwe ihuzwa mu buryo butaziguye mu kigo cy’abatanga ibinyabiziga bya Tier-1. Ibyo twize ntabwo byari theoretical. Byari amayeri: burya igitutu cyibanze cyo kurasa gihinduka mugihe ubuhehere bwibidukikije buzamutse hejuru ya 65%, kuki ikibanza cyogutwara imashini kigomba kugabanuka kuri mm 3,2 mugihe uhinduye icyuma kijimye ukajya muri AMS 5387 cobalt alloy mold, kandi kuki "byikora byuzuye" birananirana niba ububiko bwububiko butabura kwishyurwa nubushyuhe bwa RFID. Automatic nyayo itangirira aho urubanza rwabantu rurangirira - naho gusubiramo bitangirira.
Ibice bitatu bitaganirwaho na Automatic yukuri
Abacuruzi benshi bagurisha "casting sand casting" nkamaboko ya robo asuka umucanga wicyatsi. Nibyo kugenda-kurwego rwo hejuru-ntabwo kugenzura inzira. Imikorere uruganda rukora umucanga iruhukiye ku bice bitatu bifatanye:
- Kwigenga.
- Ubwenge bwibikoresho: Gutunganya umucanga ntabwo ari gutunganya ibyiciro-ni isesengura rihoraho. Dukurikirana igihombo cya bentonite, itandukaniro ryubushuhe, hamwe na frivite buri masegonda 90 dukoresheje hafi-ya-infragre. Iyo ibirimo bya silika bigabanutse munsi ya 92.7%, sisitemu auto-trigger binder dose - ntabwo ari kubihe, ariko kubikenewe.
- Orchestre yubushyuhe: Igihe cya Shakeout ntabwo cyagenwe. Irahuza. Itanura ryacu rihuza thermocouple grid isoma ubushyuhe bwuruhu hejuru ya 48 kuri buri kibumbano. Niba igipimo cyo gukonja kiguye hanze ya 1.8-22.3 ° C / min idirishya rya ASTM A48 Icyiciro cya 35 cyicyuma, umurongo uhagarika guhinda umushyitsi hanyuma ugahindura ifumbire mukarere kagenzurwa nikirere-bikumira microcrake nyuma ikananirwa kugenzura X-ray.
Ibi ntabwo ari ibitekerezo. Nicyo cyatumye uruganda rumwe rukora pompe rwiburayi rugabanya ibicuruzwa bijyanye na casting kuva 8.4% kugeza kuri 1.9% mugihe cyamezi ane-mugihe byongera umusaruro wa buri munsi kuva 62 kugeza 97.
Kuki Hybrid Casting-Machine ikubita "Gutera-Byonyine" Automation
Bamwe batongana: banza bakore casting mbere, imashini nyuma. Ariko mubikorwa, ibyo bitera kudahuza. Imashini ikozwe mu nzu iterwa n'umucanga ntabwo ari ukwihanganirana gusa - ni ukugabanya imihangayiko isigaye, gukomeza ingano, n'amateka yubushyuhe. Iyo gukina no gutunganya bikora nka silos zitandukanye, ubona ibice bitambutsa cheque ya CMM ariko bikananirwa kwipimisha hydrostatike kuri 1.5 pressure igitutu cyakazi.
Twashizemo CNC yiteguye datum igaragara * mubishushanyo mbonera - ntabwo twongeyeho post-casting. Ibikoresho byacu byerekana konte yo kugoreka byahanuwe no kwigana gukomera (ukoresheje MAGMAsoft v7.1 guhuza amashyanyarazi). Noneho, ibigo byacu bitanu-bitunganya imashini ikora igice cyo kurangiza * mbere yo kuvura ubushyuhe bwa nyuma - kugabanya ibyago byintambara ku kigero cya 63% ugereranije nuburyo gakondo. Iyi mikorere ya Hybrid niyo mpamvu inzu yacu ya piston pompe ya silinderi igera Rz ≤ 3.2 mm ku maso hakeye - nta gusya kwa kabiri.
Ibyo Wishyura Mubyukuri (Kandi Ibyo Utabikora)
Gukora umucanga byikora bitwara ikiguzi cyo hejuru - ariko ikiguzi nyacyo cyihishe ahandi. Dore icyangombwa:
- Nta musoro uhishe: Imirongo yumurage isaba gushimangira imiterere, zone nshya ya HVAC, cyangwa kuzamura amashanyarazi. Ingirabuzimafatizo zacu zinjiza muburebure bwa metero 6,5 z'uburebure - nta biti bya crane, nta shingiro bisuka.
- Nta gihe cyo gutaha: Abacuruzi basezeranya "95% igihe cyo hejuru." Ukuri? Sensor calibration drift itera impuruza zitari zo. Twifashishije kwisuzumisha: buri robot yemeza imyanya yayo isubirwamo na masiteri ya granite ikurikiranwa na masaha 8-nta gutabaza kwa operateri bikenewe.
- Nta mwenda w'icyemezo: ISO 9001: 2015 kubahiriza ntabwo ari icyemezo cyurukuta. Ni indangamuntu yumucanga ihujwe na raporo yikizamini cya tensile, ibiti byubushyuhe bwahujwe na ordre yakazi ya ERP, hamwe na digitale yuzuye ya digitale kuri buri casting-iboneka kugenzurwa mumasegonda 17.
Iyi disipuline iraduha garanti yo kugemura idirishya ryubunini buciriritse-ndetse hamwe nudasanzwe dusanzwe nka T800 cobalt ishingiye ku bikoresho, aho guhora gushonga bigira ingaruka ku buzima bwumunaniro muri offshore winch center shaft rollers.
Aho Precision Ihurira Intego
An uruganda rukora umucanga ntabwo ari ugusimbuza abantu. Nibijyanye no guhindura ubuhanga: kuva mugupima ibipimo kugeza gusobanura ubushyuhe bwumuriro, kuva muburyo bwo guhuza intoki kugeza kwemeza ibice bya GD&T birwanya kwigana ibintu byinshi, kuva kumyanda itondaguye kugeza kubitekerezo byerekana umusaruro wa metallurgiki.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yubaka sisitemu ntabwo ari umucuruzi wibikoresho-ahubwo nkumufatanyabikorwa wigihe kirekire. Dufatanya gutegura ingamba zo gukina mugice cya DFMEA. Twemeza AMS 5387 nozzle geometrike irwanya ikarita yisuri - ntabwo ari ibishushanyo gusa. Dutanga ibikoresho fatizo byemewe hamwe na raporo yipimisha ihujwe nubushyuhe bwa buri muntu - kandi tugumana izo nyandiko mumyaka 15.
Ejo hazaza ni inganda aho umucanga udafite imiterere-itangaza inyuma. Aho gukina ntabwo ari intambwe mubikorwa, ahubwo umusingi wubwenge kubintu byose bikurikira. Ibyo ntabwo ari automatike. Ibyo ni ibyiringiro.
