Inganda zitera umucanga inganda zisaba ibirenze ibyuma bishongeshejwe. Bakenera kugenzura ibipimo munsi yubushyuhe bwumuriro, microstructure idahwitse hejuru ya kg 50 zamazu ya pompe, hamwe nubusugire bwubutaka burokoka amagare 300 ya hydraulic cycling - nta kongera gukora. Muri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twataye ibyuma birenga 12.000 by'ibyuma n'ibyuma kuva mu 2018 aho gutsindwa bitakuweho-ni igihe cyo guteganya igihe kitari gito mu mavuta yo mu nyanja cyangwa cavitation muri pompe icukura amabuye y'agaciro. Niyo mpamvu "uruganda rwo guta umucanga mu nganda" bisobanura ikintu gisobanutse hano: ntabwo ari ingano, ariko byagenzuwe ko bisubirwamo murwego rwo hejuru, rwihanganira bike.
Gutera Umucanga Ufata GD & T - Ntabwo ari Imiterere gusa
Amaduka menshi yo guta umucanga ahura na ASTM A159 cyangwa EN-GJL-250. Bake bafata ± 0,15 mm kuri 320-mm ya silinderi ya bore ID nyuma yo kunyeganyezwa no kugabanuka. Turabikora - kubera ko inzira yacu itangira mbere yuko igishushanyo gikora ku mucanga. Ba injeniyeri bacu basubiramo umuhamagaro wawe wa GD&T * mbere yubushushanyo mbonera, kwerekana ibishushanyo aho impande zinyuranye zihanganira imyanya nyayo cyangwa aho impinduka zingenzi zirenze imipaka. Kurugero, inzu ya pisitori ya piston ikenera kwibanda kuri mm0.08 mm hagati ya bore na flange igenda. Icyatsi kibisi-umucanga gisanzwe kirenga mm 0,25. Twifashishije umucanga wa silika uhujwe na silika igenzurwa (120-140) hamwe nudusanduku twibanze twakozwe kuri mm 0,05 mm - hanyuma tugenzura buri casting hamwe na Zeiss CONTURA CMM ugereranije na CAD yuzuye. Nta bitekerezo. Oya "funga bihagije."
Aho Cobalt Amavuta Ahagarika Izindi Fondasiyo
AMS 5387 cobalt? T800 ishingiye kuri nozzles yo gutera inshinge? Ibi ntabwo bitera ibibazo-ni imitego ya metallurgical. Umusenyi usanzwe ucika munsi ya T800 ya 1,350 ° C gusuka ubushyuhe. Isuri yumucanga yanduza gushonga. Guhunika ibinyampeke byangiza ubuzima bw'umunaniro. Ibi tubikemura mubice bitatu: Icya mbere, ibicuruzwa byabugenewe byabumbwe na ceramic hamwe na zirconiya bifasha kurwanya ihungabana ryumuriro no kwirinda ipikipiki ya silicon. Icya kabiri, gufashwa na vacuum gusuka bigabanya imivurungano-kandi ikuraho gaze yafashwe ikora microporosity muri cobalt gahoro gahoro. Icya gatatu, igisubizo nyuma yinyuma yometse kuri 1,180 ° C ± 5 ° C, ifata amasaha 4 mu ziko rigenzurwa n’ikirere, hanyuma ikonjeshwa n'umwuka kugira ngo ifungire mu buryo bumwe. Igisubizo: AMS 5387 ibice bitambutsa ASTM E112 ingano ya 4-6 buri gihe. Abakiriya batanga raporo 3.2 life igihe kirekire cyubuzima bwa serivise hamwe nabanywanyi baterana mumyanya yumuvuduko mwinshi pompe.
Kuki Vertical Integrated ikubita "Casting + Machine" Handoffs
Bamwe mubatanga ibicuruzwa batera inzu, bakayohereza mumaduka ya CNC, hanyuma bakongera kohereza kurangiza. Buri kwimura byongera ibyago: imibare idahuye, ibyangiritse bitanditse, ibyatakaye ubushyuhe. Dukora imashini zose zicyuma - ibyuma byumuvuduko, imashini ya shitingi ya shitingi, urufatiro rwa pompe - mumashuri amwe, dukoresheje as-datum igaragara nkibishushanyo mbonera. Imashini yacu 5-axis DMG MORI NTX 1000 imashini ikata bore ya nyuma mugihe ifata umurongo wambere wo gutandukana nka Z-zeru. Ibyo bivanaho kwibeshya kwibeshya. Iratwemerera kandi gusiga ibintu byingenzi ahantu hambaraye-0.8 mm kumacomeka ya T800, urugero - gusya kwa nyuma bigera kuri Ra 0.4 µm * nyuma yo kuvura ubushyuhe, ntabwo mbere. Traceability yubatswe: buri gice gitwara QR code ihuza igishishwa cyayo, raporo ya X-ray, ikarita ikomeye, nibisubizo bya CMM. Nta nzira y'impapuro. Nta gukeka.
Gutanga Byukuri-Ntabwo byasezeranijwe kuyobora
"Ibyumweru 8-12" ntacyo bivuze mugihe umurongo wawe wo guteranya ibinyabiziga byahagaritse icyumweru 10. Twiyemeje gutanga amatariki nyuma yo kwemeza ibikoresho, ibikoresho, hamwe nubushobozi - atari nyuma yo gusubiramo. Ingirabuzimafatizo zacu zidafite imbaraga zikoresha uruziga rukurikiranye: ifumbire imwe yashizwe kumadirishya yiminsi 14, max 40 kuri buri cyiciro cyo gutera ibyuma bigoye. Ibyo bifata WIP, bikerekana inzitizi hakiri kare, kandi byemeza ko twohereza prototypes muminsi 22 - ntabwo "vuba bishoboka." Umwaka ushize, 98.7% byibicuruzwa byoherejwe cyangwa mbere yitariki yiyemeje. Gutinda kwa 1,3%? Byose byakurikiranwe kubakiriya basabwe na injeniyeri * nyuma * yemewe-ntabwo ari kunanirwa imbere. Twasangiye igihe-nyacyo cyo kubyaza umusaruro abakiriya bingenzi: imiterere yububiko, gusuka ibiti, igihe cyo kugenzura. Gukorera mu mucyo ntabwo ari kwamamaza. Nuburyo wirinda kuzimya umuriro.
Niba ukeneye uruganda rukora umucanga munganda zifata umuvuduko wawe wumuvuduko nkigice gikomeye cyindege - ntabwo ari igice cyibicuruzwa - ukeneye kugenzura neza imyitwarire ivanze, ukuri kugereranije, hamwe na nyirubwite. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Gutanga ibyo. Ntabwo ari amasezerano. Nkigisubizo gisubirwamo.
