Iyo abantu benshi bumvise 'ibikoresho byo guta ibishashara byatakaye', bashushanya umurongo urabagirana, wuzuye wuzuye muri catalog. Ukuri ni akajagari, gucitsemo ibice, kandi ubuhanga nyabwo buri mu kumenya guhuza ibyo bice hamwe muburyo bukora umunsi kumunsi. Ntabwo ari ibijyanye no gutera ibishashara gusa cyangwa itanura; byerekeranye nibintu bidashimishije hagati - autoclave ya dewaxing ikenera gusa umurongo ukwiye wumuvuduko, cyangwa kuvanga ibishishwa byashushanyije bishobora gukora cyangwa kumena igikonoshwa cyawe. Umutego rusange ni ugushora imari mumashini imwe 'intwari' mugihe wirengagije sisitemu yinyongera iyishyigikira. Nabonye amaduka afite ubuhanga bugezweho bwa vacuum induction gushonga itanura irwanira kubera ko sitasiyo yabo yabanjirije ubushyuhe idashobora kubona ibicu kubushyuhe buhoraho. Urutonde rwibikoresho ni simfoni, ntabwo ari igikorwa wenyine.
Inyabutatu Yibanze: Injiza, Igikonoshwa, Itanura
Reka duhere ku gishashara. Birasa nkaho byoroshye: gushonga ibishashara, gutera inshinge. Ariko satani mubipimo. Umuvuduko wamazi kuri sisitemu ya hydraulic, igipimo cyubushyuhe mukibindi gishashara, ndetse nubushyuhe bwibidukikije mucyumba - byose bigira ingaruka kumiterere. Amaduka nagishije inama yabonaga uburebure bwurukuta rudahuye kumihanda igoye. Hindura, imyaka 20 yabo ibikoresho byo guta ibishashara- inshinge yintoki-yabuze gufata neza. Twahinduye uburyo bwo kugenzura igitutu cya digitale. Ikibazo cyakemutse, kubice byigiciro cyimashini nshya. Rimwe na rimwe, bijyanye no kuzamura ubwenge, ntabwo ari ugusimbuza byinshi.
Hanyuma haza kubaka shell. Kuvanga slurry na stucco sander numutima hano. Benshi bahitamo kuvanga bihendutse, bivanze na paddle ivanze. Ikosa rikomeye. Kugirango ubunebwe butajegajega, ukenera kuvanga gukora laminar, ntabwo ari umuyaga ufata umwuka. Ibi twabyize inzira igoye mumyaka yashize, turwanya shell bubbles. Noneho, turerekana imvange zifite inguni, zipanze. Porogaramu ya stucco nubundi buhanzi bworoshye. Ibitanda byamazi byamazi birasanzwe, ariko kubintu binini cyangwa biremereye, umusenyi wimvura utanga ubwishingizi bwiza. Naya mahitamo, ashingiye kubice bya geometrie, bitandukanya igikonoshwa cyiza nicyiza.
Itanura ryo gushonga niho ibintu byose bigarukira. Yaba vacuum induction gushonga (VIM) kuri superalloys cyangwa umwuka woroshye ushonga kubitagira umwanda, icyangombwa nintwari yawe itaririmbwe. Gukoresha urwego rutari rwo rwa zirconi-grafite rukomeye hamwe nudukoko twa reaction nka titanium irimo ibyuma bitagira umwanda birashobora kuganisha kuri karubone mbi. Ndibuka icyiciro cyimibiri ya valve kumiti yimiti yananiwe gusesengura spekitografi. Nyirabayazana? 'Intego-rusange' irakomeye. Uwiteka ibikoresho byo guta ibishashara yari ameze neza; guhitamo gukoreshwa byari bibi. Iyi niyo mpamvu uburambe bwabatanga ibintu bifite akamaro. Isosiyete nka Ikoranabuhanga rya Qingdao Qiangsenyuan (QSY), hamwe nimyaka mirongo itatu muri gushora imari no gutunganya, byasobanuka mubisanzwe ibyo bikoresho nibikoresho. Ntabwo ari imashini zikoresha gusa; barimo gucunga imiti nubushyuhe.
Inkunga Yunganira: Niki Cataloge itakwereka
Dewaxing. Benshi babitekereza nka autoclave yoroshye. Ariko kwagura ibishashara byihuse birashobora kumena ibishishwa. Ibigezweho ibikoresho byo guta ibishashara kuri dewaxing ikoresha umuvuduko mwinshi, umwuka wuzuye hamwe nigipimo cyo kuzamuka. Twigeze kugerageza kugabanya igihe cyizunguruka twihuta cyane. Igisubizo? Igiti cyose cyuma cya turbine cyacitse kuburyo bwumvikana - isomo rihenze. Noneho, dufata umurongo wa dewaxing twubaha nkicyubahiro cyo gushonga.
Igikonoshwa no gukata. Iki nigice cyubugome. Ameza yinyeganyeza, inyundo za pneumatike - ni urusaku, ni umukungugu. Ibikoresho hano bigomba gukomera, ariko kandi bigenewe kugabanya ibyangiritse. Vibrator itunganijwe neza irashobora gufata amacupa meza kumarembo yabo. Twashizeho sisitemu ya jig ifata igiti mugihe kinyeganyega, gitandukanya ingingo. Nibintu bito, byabigenewe, akenshi bihimbirwa murugo, bitezimbere cyane umusaruro. Aha niho iduka rifite integuza Imashini ya CNC ubushobozi, nka QSY, ifite impande. Barashobora kwihuta prototype hamwe na mashini ibyo bikoresho byakazi byakemuwe ubwabo, gufunga ikizunguruka hagati yo gukina na nyuma yo gutunganywa.
Ibikoresho byerekana imashini
Umuti wawe usobanura itanura ryawe, ryoroshye kandi ryoroshye. Gusuka cobalt ishingiye cyangwa nikel ishingiye kuri nikel? Wowe rwose uri mubutaka bwa VIM kugirango ugenzure okiside kandi ugere kuri superheat ikenewe. Ariko VIM ntabwo ari igice kimwe gusa ibikoresho byo guta ibishashara; ni sisitemu: pompe vacuum, gutanga amashanyarazi, amazi akonje, hamwe nuburyo bwo gusuka bugenzurwa. Itandukaniro riri hagati yimikorere myiza kandi ikomeye ya VIM akenshi iba iri mumashanyarazi ya vacuum no gucunga igipimo. Gutemba gahoro birashobora guhumeka gushonga mbere yuko ubimenya.
Ku byuma bya karubone hamwe n’amanota menshi adafite umwanda, gushonga umwuka mu itanura riva hejuru birashobora kuba bihagije. Hano, intumbero ihinduka mukugenzura ikirere (akenshi azote cyangwa ikiringiti cya argon) no gukuraho slag. Guhitamo umurongo wangiritse biba ingirakamaro-chimie itandukanye kubintu byibanze na acide acide. Nubu bumenyi bwimbitse bumenyesha guhitamo ibikoresho nibikorwa. Ubushobozi bwabatanga urutonde, nkibikorwa bya QSY hamwe idasanzwe, ni ikimenyetso kiziguye cyurwego nubuhanga bwibikoresho byabo byo gushonga no gutunganya.
Kwishyira hamwe hamwe nibintu byabantu
Nta bikoresho bikora ubwabyo. Imashini nziza yimashini ikora neza ntacyo imaze niba uyikoresha atumva uburyo bwo gukora progaramu yo gusudira inzira ya geometrie itandukanye. Njye nizera automatisation aho ibara - nka robo yihuta yo gushiramo imashini - ariko ntabwo ari hose. Rimwe na rimwe, umunyabukorikori kabuhariwe ufite gusudira ibishashara hamwe nijisho ryinshi arashobora guteranya igiti kitoroshye vuba kandi neza kuruta kumara amasaha kuri progaramu ya robo. Urufunguzo ni ukumenya amahuza mumurongo kugirango yikora.
Ikizamini nyacyo cya ibikoresho byo guta ibishashara nuburyo ikemura ibitunguranye. Imbaraga zihindagurika mugihe cyo gushonga, icyiciro cya shitingi hamwe na pH nkeya, ibishashara bishya. Ibikoresho bigomba kuba bikomeye kandi, nibyiza, bifite intoki zirenga. Nabonye umurongo wuzuye wamanutse kumasaha kuko sensor yananiwe. Amaduka afite ibikoresho bishaje, igice cyintoki? Barengereye sensor barangiza kwiruka. Ikoranabuhanga rigomba guha imbaraga, ntabwo ari imbata, inzira.
Urebye Urunigi rwose
Hanyuma, ntibireba kure kureba ibikoresho bya casting mu bwigunge. Igice cyo gukina akenshi ni imiterere itoroshye. Aho niho hajyaho ubufatanye nogukora imashini. Ese inzira yo gukina itanga umusaruro uhoraho wa datum ya CNC? Ibikoresho bisigaye bisigaye byoroshye kuvanaho? Guhitamo ibikoresho mubishingwe bigira ingaruka kumaduka yimashini hepfo. Utanga isoko rwose, imwe ikora byombi Igikonoshwa na Imashini ya CNC munsi y'inzu imwe, ni ugutezimbere uru rugendo rwose. Bahuza ibipimo byabo byo gutoranya no gushushanya kugirango bagabanye igihe cyo gukora no kwambara ibikoresho. Nibintu byuzuye - ibikoresho bikora igice cyanyuma, cyakozwe, ntabwo ari imiterere-yonyine.
Iyo rero usuzuma ibikoresho byo guta ibishashara, haba kugura cyangwa mugihe ugenzura uwaguhaye isoko, reba hejuru yumucyo. Baza ibijyanye no guta umurongo, kugenzura ibicuruzwa, gucunga neza, nuburyo bakemura inzibacyuho. Ibisubizo bizakubwira byinshi kubushobozi bwabo nyabwo kuruta agatabo kose. Ari muri gritty, ihuza amakuru arambuye mubikorwa aho ubuziranenge bwatewe.
