Ibicuruzwa byatakaje ibishashara byatakaye biva muruganda biratandukanye cyane - bivanze, bigoye, ingano, hamwe no kwihanganira. Ariko abaguzi benshi ntibazi ko umushoferi munini wigiciro atari ibikoresho cyangwa umurimo. Nibikorwa byatewe nibiteganijwe nabi kurwego rwo gusubiramo. Twabibonye inshuro nyinshi: umukiriya atanga dosiye ya CAD, yakira ijambo "kurushanwa", arabyemeza-hanyuma akavumbura umusaruro wo hagati ko kurangiza-gutaka bitazashyigikira uburyo bwabo bwo gufunga, cyangwa ko igice cya AMS 5387 cobalt alloy igice gikeneye kuvurwa nubushyuhe mbere yo gutunganya - ariko amagambo yumwimerere yafashwe nkayatanga gusa. Uku kudahuza kongeramo 22-37% mugiciro kitateganijwe kandi gisunika igihe cyo kuyobora ibyumweru 3-6.
Kuki "Yatakaye Igishashara Cyibiciro Uruganda" Gushakisha Kunanirwa gutanga Agaciro nyako
Gushakisha kumurongo yatakaye ibishashara byo guta uruganda garura imbonerahamwe rusange: “Ibyuma bitagira umwanda: $ 8– $ 15 / kg”, “Inconel: $ 22- $ 40 / kg”. Iyo mibare ntacyo ivuze idafite imiterere. Umubiri wa 1,2 kg T800 cobalt alloy valve umubiri hamwe na ± 0,05 mm ya GD&T guhamagarwa, imiyoboro ikonjesha imbere, hamwe na Ra 1.6 kurangiza hejuru yikimenyetso gikomeye bitwara ibirenga 5 kg 316 bitagira umuyonga hamwe na ± 0.5 mm yihanganira kandi nta bisabwa bikora - nubwo byanyuma bifite uburemere burenze inshuro enye. Ibiciro nyabyo ni geometrie itajegajega, guhuza ibyuma, hamwe no guhuza ibikorwa - ntabwo uburemere bwonyine.
Twasubiyemo buri mushinga wabuze ibishashara kugiti cyacu kuberako dukora imashini ibyo twataye. Nta outsourcing. Nta ntoki hagati yububiko nububiko. Iyo umukiriya atwoherereje igishushanyo cya moteri yimodoka ya winch center shaft roller-ikozwe muri AMS 5387, bisaba kugenzurwa na microstructure yuzuye, kandi ikaringaniza na ISO 1940 G2.5 - tuzi neza inzinguzingo zikozwe mu ziko, umubare w’ubugenzuzi bwa CMM, hamwe ninshuro zuzuye zitwara. Uku kugenzura guhagaritse gukuraho gukeka. Amagambo yavuzwe arimo intambwe yo kwemeza ibipimo, ibikoresho bifatika kuri ASTM E112 na E354, hamwe nibyangombwa byo kuvura ubushyuhe - ntabwo ari umubare wa kg gusa.
Ibintu bine byimura mubyukuri byatakaye ibishashara byatakaye
- Gukuramo imyitwarire muburyo bwo gushora imari. Ibyo bisaba igicucu gikabije kugenzura no gutinda buhoro. Twahinduye ibishashara byerekana ibishashara hamwe no gushushanya imyirondoro. Inganda rusange zikoresha itegeko rimwe ryo kugabanya ibinyomoro byose - kandi byishyurwa nyuma kugirango bikosorwe.
- Ubwinshi bwimiterere ningamba zo guterana. Twigana inzira zitemba mbere. Niba icyambu gikomeye gikonjesha kiri munzira yicyuma, twongeye guhindura irembo - ntabwo ari igice - kandi dukoresha icyo gihe cyubwubatsi. Inganda nyinshi zifata amarembo nkumutwe uhamye.
- Ibisabwa ubunyangamugayo: Ra 3.2 nibisanzwe. Ra 0.8 ku ntebe yumuvuduko wa valve bisaba guturika nyuma yikirahure cyikirahure, hanyuma CNC igahita, hanyuma amashanyarazi. Buri ntambwe ihindura amagambo. Dutondekanya ubuso busobanutse neza - kandi twerekane aho buri kurangiza bikurikizwa - nuko habaho kudasobanuka zeru kumugenzuzi wambere.
- Ubujyakuzimu: Kubikomoka kuri peteroli & gazi cyangwa hydraulic, ibyiciro byuzuye ntibishobora guhitamo-ni itegeko. Twinjiye gushonga cyane, ID itanura, igikonoshwa, ibisubizo bya XRF, hamwe nibizamini bya tensile kuri buri bushyuhe. Ibyo byiyongeraho 4.7% kubiciro fatizo-ariko birinda $ 250k gutsindwa kumurima. Abakiriya basimbutse iyi ntambwe bishyura byinshi cyane.
Niki Mucyo Yatakaye Igishashara Gutanga Ibiciro Uruganda Amagambo arimo
Amagambo nyayo ntabwo ari PDF ifite imirongo itatu. Nukuboko kwa tekiniki. Ibyacu buri gihe birimo:
- Kwemeza ibikoresho byerekana-harimo na raporo y'ibizamini bisabwa (urugero: ASTM A494 Icyiciro cya CD4MCuN hamwe na Charpy ingaruka zipimishije kuri –46 ° C)
- Ikarita yo kwihanganira ikarita: ibipimo bifata ± 0.1 mm (nk'indangamuntu ya bore), ifata mm 0.3 mm (nka mount ya flange ODs), n'impamvu
- Igipimo cyerekana imashini: ni ibihe biranga-biteguye, bisaba kuvanaho ububiko bwa CNC, kandi bikenera gusya cyangwa gukubita kabiri
- Kugenzura protocole: Amazina ya progaramu ya CMM, kugereranya kugereranya optique ikoreshwa, hamwe nibisabwa kugirango umuntu yemererwe kuri ASTM E155
- Kwiyemeza gutanga: ntabwo "ibyumweru 4-6", ahubwo "iminsi 18 yingengabihe nyuma yo kwemeza ibishashara no kwishura amafaranga" - hamwe n'inzira zisobanutse neza niba ibikoresho fatizo biganisha ku gihe
Uru rwego rurambuye rukuraho 92% yubuhanga bwo gusuzuma. Pompe imwe yo muri Amerika ya ruguru OEM yagabanije uruziga rwa NPI kuva ibyumweru 14 ikagera ku byumweru 8.5 nyuma yo guhindura imiterere yacu.
Kubona Igishashara Cyatakaye Igiciro Cyiza-Igihe Cyambere
Tangira ushushanya-ariko ntugahagarare aho. Sangira intego zawe. Nibyo 0.002 ″ birangirira kuri piston pompe ya silinderi yo kubamo imbaraga zingana? Cyangwa kubika kashe? Ese cobalt alloy nozzle ikeneye kurwanya umunaniro ukabije - cyangwa kurwanya isuri gusa? Imirongo ihindura byose. Turabaza ibi bibazo imbere - ntabwo nyuma yo gusukwa.
Sura https://www.tsingtaocnc.com gusaba uruganda-rwatakaye rwashashaye guta ibiciro. Kuramo dosiye yawe ya CAD, vuga ibisabwa kugirango usabe, kandi werekane icyambere: igiciro, umuvuduko, cyangwa neza. Tuzasubiza mumasaha 48 yakazi hamwe numurongo-wo gusenyuka-ntabwo ari intera. Kuberako iyo igice cyawe gikora kuri 4500 psi mumashanyarazi ya subsea, "ugereranije" ntabwo ari umubare. Ni akaga.
